2025-12-23
Mun tsara wuraren kiyayewa na injin walda na hotovoltaic na birgima daga girma huɗu: kulawa na yau da kullun, kulawa na yau da kullun, kulawa na musamman, da rigakafin kuskure. Hankali a bayyane yake kuma yana cikin layi tare da aikin samarwa, kuma ya dace da aikin barga na kayan aiki da buƙatun tsiri na walda. Takaitattun bayanai sune kamar haka:
1,Kulawa na yau da kullun (ayyukan wajibi kafin farawa / lokacin samarwa / bayan rufewa)
Babban makasudin: Don tabbatar da cewa kayan aiki sun shirya don amfani yayin farawa, guje wa gazawar kwatsam yayin samarwa, da kiyaye daidaiton birgima na walda.
Pre-fara dubawa
Duban mirgine: Duba saman nadi na aikin don karce, mannen aluminum, da tsatsa. Ya kamata saman ya zama santsi kuma ba shi da ƙazanta, kuma a tsaftace duk wani lahani a kan lokaci (don guje wa ɓata saman tarkacen walda da kauri mara kyau).
Duban mai: Bincika matakin mai a kowane wurin mai na niƙa (nadi bearings, watsa kayan aiki, rollers jagora) don tabbatar da isasshen man mai kuma babu raguwar mai ko ƙarancin mai.
Duban tsaro: Na'urorin kariya sun cika kuma suna da ƙarfi, maɓallin dakatar da gaggawa yana da hankali, babu wasu abubuwa na waje da ke toshe sassan watsawa, kuma na'urorin lantarki ba su lalace ba.
Tabbatar da daidaito: Tabbatar da ƙimar tazarar nadi don tabbatar da ya dace da ƙayyadaddun kayan walda da za a naɗa, da kuma guje wa lalata kayan aiki ta jujjuyawa sama da ƙayyadaddun bayanai.
Dubawa yayin samarwa (kowane 1-2 hours)
Matsayin aiki: Kula da amo mai aiki da kayan aiki kuma babu wasu kararraki mara kyau (ƙarar ƙararraki ko ƙarar sautin kayan aiki na buƙatar rufewa nan take); Lura cewa babu girgiza mai tsanani a jikin jirgin
Kula da yanayin zafin jiki: Hawan zafin jiki na nadi da injuna bai kamata ya wuce 60 ℃ ba. Idan zafin jiki ya yi yawa, dakatar da injin a cikin lokaci don yin sanyi da guje wa sassa masu ƙonewa
Haɗin ingancin walda: Idan akwai kauri mai kauri, ɓangarorin gefe, ko ɓarna a saman tulun walda, yakamata a ba da fifiko ga bincika ko injin na'ura yana sawa ko datti.
Tsarin sanyaya: Idan injin mirgina ne mai sanyaya ruwa, duba cewa yanayin yanayin sanyaya ruwa yana da santsi, ba tare da toshewa ko yabo ba, don tabbatar da sanyaya iri ɗaya na injin birgima (domin hana nakasar injin naƙasa).
Tsaftacewa bayan rufewa (ƙarshen samar da yau da kullun)
Cikakken tsaftacewa: Yi amfani da goga da iska mai matsewa don tsaftace shavings na aluminium da ƙura a saman injin birgima, firam, da na'urar jagora (tushen walda na hoto galibi gwangwani ne da aka yi da gwangwani na tagulla / filaye na aluminum, waɗanda ke da saurin mannewa kuma suna buƙatar tsaftacewa sosai)
Kariyar saman: Idan an dakatar da injin sama da sa'o'i 8, shafa man hana tsatsa a saman injin da ake birgima don guje wa oxidation da lalata.
Ƙungiyar muhalli: Babu tarin tarkace a kusa da kayan aiki, kuma ana kiyaye samun iska da bushewa don hana ƙura daga shiga cikin kayan aiki.
2,Kulawa na yau da kullun (an aiwatar da shi na lokaci-lokaci, tabbatar da daidaiton ainihin gaskiya da tsawaita rayuwa)
Babban manufar: Don magance matsalar lalacewa da tsagewa waɗanda ba za a iya rufe su ta hanyar kulawa ta yau da kullun ba, tabbatar da kwanciyar hankali na dogon lokaci na aikin birgima, da guje wa lalata daidaito.
Kulawar mako-mako
Lubrication da kiyayewa: Ƙarin mai / mai mai mai zuwa sassa daban-daban na watsawa (gears, sarƙoƙi, bearings), musamman abin nadi, wanda ke buƙatar isassun mai don rage lalacewa da tsagewa.
Daidaita tazara: Sake duba tazarar aiki na injin mirgine. Saboda ƙarancin lalacewa yayin mirgina na dogon lokaci, ana buƙatar sake gyarawa don tabbatar da juriyar juriya na tsiri waldi (haƙuri na walda na hoto sau da yawa ≤± 0.005mm)
Abubuwan jagora: Bincika ko abin nadi mai jagora da dabaran sakawa suna sawa, ko jujjuyawar tana da santsi, kuma idan akwai wani cunkoso, maye gurbin ɗaukar hoto a kan kari.
Kulawa na wata-wata
Gyaran mirgine: Polish ɗin nadi don cire ƙaƙƙarfan tarkace da yadudduka na oxide, maido da santsi (yana shafar shimfidar shimfidar walda kai tsaye)
Tsarin watsawa: Bincika share ragamar kaya da tashin hankali, kuma daidaita kowane sako-sako a cikin kan kari; Sawa sosai da alama don maye gurbinsa
Tsarin Sanyaya / Tsarin Ruwa: Tsaftace allon tace bututun mai sanyaya ruwa don hana toshe sikelin; Duba ingancin man na'ura mai aiki da karfin ruwa tsarin, babu turbidity ko deterioration, da kuma sake cika da na'ura mai aiki da karfin ruwa man fetur.
Tsarin Wutar Lantarki: Tsaftace ƙurar da ke cikin motar da majalisar sarrafawa, duba cewa tashoshin wayar ba su kwance ba, kuma guje wa hulɗa mara kyau.
Kulawa na kwata kwata
Ƙaddamar da ɓangarorin mahimmin abu: Rarraba igiyoyin nadi, duba matakin lalacewa, auna sharewa, da maye gurbin nan da nan idan ya wuce haƙuri; Duba digirin lanƙwasawa na mirgine. Idan akwai wani nakasu, yana buƙatar a daidaita shi ko a canza shi
Tabbatar da Gaskiya: Yi amfani da kayan aikin auna ƙwararru don daidaita daidaiton injin birgima gabaɗaya (daidaitawar birgima, daidaitattun daidaito), kuma duk wani karkacewa yana buƙatar gyara ta hanyar daidaita maƙallan (daidaici kai tsaye yana ƙayyade ƙimar cancantar walda)
Abubuwan da aka hatimi: Sauya kowane ɓangaren hatimi (hatimin hatimi, hatimin ruwa) don hana zubar mai da shigar ƙura
Kulawa na shekara-shekara (babban gyaran fuska, kashe kashe)
Comprehensive disassembly: Conduct a comprehensive disassembly and inspection of the rolling mill mainframe, transmission system, hydraulic system, and electrical system
Maye gurbin sashi: Sauya ainihin abubuwan da aka gyara kamar su rollers, gears, bearings, motors, da sauransu waɗanda suka lalace sosai; Sauya duk da'irar tsufa da zoben rufewa da sababbi
Sake saitin daidaici: An sake daidaita madaidaicin injin don tabbatar da bin ƙa'idodin madaidaicin buƙatun na birgima na walda na hotovoltaic.
Gwajin aiki: Gudun gwajin ba tare da ɗaukar nauyi ba + Gudun gwajin lodi, don tabbatar da daidaiton aikin kayan aiki da daidaiton birgima na walda. Samfura na iya ci gaba bayan cika ƙa'idodi
3. Special tabbatarwa (niyya magani, saba da na musamman bukatun na photovoltaic kintinkiri)
Kintinkiri na Photovoltaic yana da matuƙar buƙatu don daidaiton ƙima da ingancin saman, kuma yana buƙatar kiyaye niyya a wurare uku
Kulawa na musamman na birgima (maɓallin maɓalli)
Mirgina raƙuman walda na hotovoltaic yana buƙatar ƙaƙƙarfan buƙatu don tauri da santsi na mirgina. Taurin saman birgima dole ne ya zama ≥ HRC60, kuma taurin ya kamata a gwada akai-akai. Idan bai isa ba, yana buƙatar sake kashe shi
Kada a yi amfani da abubuwa masu wuya don kame saman injin birgima. Yi amfani da goga mai laushi mai laushi kawai ko wakili na musamman don tsaftacewa don guje wa lalata rufin saman
Idan injin niƙa yana da haƙarƙari na gida ko kuma tsattsauran ramuka waɗanda ba za a iya gogewa da gyara su ba, dole ne a maye gurbinsa nan da nan, in ba haka ba zai haifar da guntun walda.
Madaidaicin kulawa na musamman
Bayan canza ƙayyadaddun ƙayyadaddun tsiri na walda (nisa, kauri) kowane lokaci, rata tsakanin rollers dole ne a sake daidaita shi, kuma dole ne a gudanar da gwajin gwaji na mita 5-10 na tsiri walda. Sai kawai bayan wucewa dubawa za'a iya aiwatar da yawan samarwa
Samar da ƙwanƙwasa walda na dogon lokaci na ƙayyadaddun bayanai iri ɗaya yana buƙatar bazuwar duba daidaiton nadi kowane kwanaki 3 don hana tarin lalacewa da yagewa wanda zai iya haifar da daidaito sama da ma'auni.
Tin plating/shafi waldi karbuwa da kuma kiyayewa tef
Lokacin mirgina gwangwani plated ɗin walda, wajibi ne a tsaftace ragowar kwano a saman injin ɗin na birgima a cikin lokaci mai dacewa bayan dakatar da injin don guje wa tin ɗin da ke manne da injin mirgina a yanayin zafi mai zafi.
A lokacin mirgina mai rufi waldi tube, wajibi ne a kai a kai a kai a kai tsaftace saura shafi a saman nadi jagora don hana tasiri flatness na walda tsiri.
4. Kiyaye manyan abubuwan da aka haramta da kuma hana kuskure (maɓalli don guje wa tarko)
Babban haramun (aiki haramun ne)
An haramta shi sosai don fara injin ba tare da mai mai ba: Mirgina a cikin yanayin ƙarancin mai na iya haifar da ƙonawa, kulle birgima, da lalata kayan aiki.
Hana birgima mai wuce kima: Yin mirgina da ƙarfi da ƙarfi sama da ƙimar kauri/ faɗin injin narƙira na iya haifar da lanƙwasa injin naɗawa da karyewar tsarin watsawa.
An haramta shi sosai don yin aiki tare da kuskure: idan akwai hayaniya mara kyau, zafi mai zafi, ko daidaito ya wuce misali, dole ne a dakatar da na'ura nan da nan, kuma an hana shi "haɗa da daidaitawa" don sa kuskuren ya fadada.
An haramta shi sosai don kurkura majalisar kula da wutar lantarki kai tsaye da ruwa: don hana gajerun da'ira, busassun iska ya kamata a yi amfani da shi don tsaftacewa.
Rigakafin gama gari
Kauri mara daidaituwa na walda: A kai a kai daidaita tazarar da ke tsakanin rolling rolls, duba daidaiton nadi, kuma da sauri tsaftace dattin datti a kan nadi.
Scratches a saman ɗigon walda: Ci gaba da birgima santsi, tsaftataccen ƙazanta a cikin abubuwan jagora, da hana abubuwa na waje shiga wurin da ake birgima.
Jijjiga kayan aiki da hayaniyar da ba ta dace ba: A kai a kai ƙara ƙwanƙwasa, daidaita abubuwan share kayan aiki, da maye gurbin sawa bearings
Dumamawar Mota: Tsaftace ƙurar da ke kan fanka mai sanyaya mota, bincika idan nauyin ya wuce ma'auni, kuma kauce wa yin aiki da yawa.
5. Maɓalli don taimakon kulawa (ƙara tsawon rayuwar kayan aiki)
Daidaitawar mai: Man mai na musamman na mirgine mai don lubrication (danko wanda ya dace da yanayin aiki na kayan aiki), mai na ruwa yana buƙatar tacewa akai-akai don hana ƙazanta daga saka sassa.
Kula da Muhalli: Ya kamata a sanya kayan aiki a cikin busasshen bita ba tare da ƙura ba don guje wa lalacewar lantarki da lalata abubuwan da ke haifar da yanayi mai ɗanɗano; Ana sarrafa zafin bitar a 15-30 ℃ don hana niƙa daga faɗaɗa da raguwa, wanda zai iya shafar daidaito.
Dokokin ma'aikata: Dole ne ma'aikata su sami horo kafin ɗaukar mukamansu, kuma an haramta shi sosai don daidaita sigogi da suka saba wa ka'idoji. Dole ne a adana da adana bayanan kulawa (domin gano musabbabin kurakurai)