Niƙa mai waldawa na hotovoltaic shine ainihin kayan aiki don samar da tsiri na walda na hoto, kuma ainihin ƙimar sa yana gudana ta madaidaitan ma'auni guda huɗu na ingancin tsiri walda, aikin ɓangaren, ingantaccen samarwa, da daidaitawar masana'antu. Yana ƙayyade kai tsaye ko tsiri na walda zai iya saduwa da ƙayyadaddun buƙatun na samfuran hotovoltaic (musamman ma'auni masu inganci), kuma shine mabuɗin rage farashi da ingantaccen ingantaccen layin samarwa. Ana iya taƙaita ƙimar ainihin azaman 5 cores + 2 kari, saukowa daidai da biyan bukatun masana'antar:
1, Core Value 1: Madaidaicin kafaffen walda don tabbatar da ingancin samar da wutar lantarki (mafi mahimmancin buƙatu)
Daidaiton girman kintinkiri na hotovoltaic kai tsaye yana rinjayar matakin haɗin kai da ingancin gudanarwa na yau da kullun na walda ta wayar salula. Mirgine niƙa shine "layin tsaro na farko kuma mafi mahimmanci" don daidaito, wanda shine tushen ainihin ƙimar sa.
Sarrafa matakan juzu'i na matakin micrometer: Lokacin mirgina waya ta jan ƙarfe kyauta ta oxygen zuwa cikin lebur, ana iya sarrafa juriyar kauri daidai a cikin ± 0.005 ~ 0.015mm, kuma haƙurin nisa na iya zama ± 0.02mm, yana kawar da matsalar ƙarancin kauri da nisa na tsiri na walda; The uniform size na waldi tsiri wajibi ne don daidai riko da grid Lines na hasken rana Kwayoyin, rage walda rabe, ƙananan lamba juriya, kauce wa asara na yanzu, da kuma kai tsaye inganta ikon samar da daidaito na photovoltaic kayayyaki.
Tsananin sarrafa ingancin saman: Bayan mirgina, ƙarancin ƙasa Ra na tsiri welded shine ≤ 0.1 μm, ba tare da tabo, burrs, ko oxidation spots, kwanciya harsashi na gaba tin plating matakai; Tsaftataccen wuri mai santsi zai iya hana ƙuƙumi, tin slag, da ɓarkewar Layer plating tin, tabbatar da ƙarfin aiki da ƙarfin walda na tsiri mai siyarwa, da kuma hana attenuation na wutar lantarki da ke haifar da siyar da kayan kwalliyar da kuma karyewar siyarwar lokacin amfani na dogon lokaci.
Tabbatar da daidaitattun sassan sassan giciye: welded tsiri da aka kirkira ta hanyar mirgina yana da daidaitaccen yanki mai lebur, ba tare da warping ko murɗawa ba, kuma ana iya damuwa da shi daidai lokacin jerin walda, dacewa da saman tantanin baturi, rage haɗarin ɓoyayyun ɓoyayyun ɓoyayyiya, yayin da ke tabbatar da daidaituwar yanayin halin yanzu da inganta amincin bangaren.
2, Core Value 2: Daidaita zuwa ingantattun kayan aikin hotovoltaic da ci gaba da haɓaka fasahar masana'antu (gasa gasa)
Masana'antar photovoltaic na yanzu tana haɓakawa zuwa abubuwan haɓaka masu inganci kamar HJT, TOPCon, IBC, da dai sauransu, tare da ƙaƙƙarfan buƙatu don igiyoyin walda. Daidaitawar injin walda na hotovoltaic mai mirgina kai tsaye yana ƙayyade ko layin samarwa zai iya ci gaba da yanayin masana'antu kuma ba za a kawar da shi ba.
Daidaitawa da samar da ƙwanƙwasa-baƙi da ƙwaƙƙwarar ƙwaƙƙwarar walƙiya: Ingantattun abubuwan haɗin gwiwa suna buƙatar tube ɗin walda don zama bakin ciki (0.05 ~ 0.15mm) da kunkuntar (0.5 ~ 2mm), waɗanda ke da wahalar sarrafawa tare da injin mirgine na yau da kullun. Motoci na musamman na Photovoltaic na iya samar da irin wannan tsattsauran raƙuman walda mai laushi ta hanyar daidaitaccen tsarin abin nadi da sarrafa madauki na servo, daidaitawa da buƙatun walda na sel mai kyau na grid, rage yankin shading na tube walda, da haɓaka hasken karɓar haɓakar abubuwan da aka gyara.
Dace da na musamman walda substrates: Yana goyan bayan oxygen free jan karfe da jan karfe (kamar jan karfe azurfa, jan karfe tin alloy) waya mirgina. Waɗannan filayen walda na musamman na substrate suna da ƙarfin aiki mai ƙarfi kuma mafi kyawun juriya na yanayi, kuma sun dace da walƙiyar ƙarancin zafin jiki na HJT da buƙatun ɓangaren ƙarfin ƙarfi na TOPCon. Mirgine niƙa na iya tabbatar da cewa kayan musamman ba sa lalacewa kuma aikin su baya lalacewa yayin mirgina.
Mai jituwa tare da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun bayanai da saurin canzawa: Yana dacewa da waya mai shigowa tare da diamita na 0.1 ~ 3mm, mirgina cikakkun takaddun walƙiya da nisa na 0.5 ~ 8mm da kauri na 0.05 ~ 0.5mm. A lokacin canji, kawai sigogi da ƙananan adadin na'urorin injin niƙa suna buƙatar daidaitawa, ba tare da buƙatar gyare-gyaren kayan aiki mai mahimmanci ba. Ya dace da nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan)» ko manyan masana'antun samar da su, kuma yana biyan bukatun kasuwa na kayan walda daban-daban.
3, Core Value 3: Rage farashin da kuma ƙara yadda ya dace, inganta overall samar line yadda ya dace (mahimmanci core)
Rage farashi da haɓaka haɓaka shine jigo na har abada a cikin masana'antar photovoltaic. Mills na birgima suna haɓaka matakai da haɓaka ƙimar amfani don rage farashin samar da tsiri na walda daga tushe da haɓaka ƙwarewar samarwa
Haɓaka amfani da kayan aiki: Ɗauki Multi pass ci gaba da mirgina da sarrafa madauki don rage asara yayin mirgina waya (asara ≤ 1%), rage asarar da fiye da 30% idan aka kwatanta da na yau da kullun na mirgina; A lokaci guda, babu buƙatar ƙarin yankewa ko hanyoyin gyarawa, haɓaka amfani da albarkatun oxygen kyauta na jan ƙarfe da rage farashin albarkatun ƙasa (kayan jan ƙarfe suna lissafin sama da 70% na farashin tsiri na walda).
Gane high-gudun da kuma barga taro samar: The mirgina gudun iya isa 60 ~ 200m/min, da kullum samar da damar da guda line ne 350 ~ 460kg, da nisa fiye da na talakawa mirgina niƙa; Kuma duk tsarin yana sarrafa kansa kuma yana ci gaba, ba tare da buƙatar sa hannun hannu a cikin tsaka-tsaki ba, inganta haɓakar samarwa da rage farashin aiki.
Rage farashin tsari na gaba: Bayan mirgina, girman tsiri na walda daidai ne kuma saman yana da tsabta. Ba a buƙatar ƙarin niƙa ko gyarawa yayin da ake yin kwano na gaba, rage adadin kayan da ake sakawa na gwangwani (kamar kaurin tin ɗin uniform, adana kayan kwano), tare da rage ƙarancin lahani, rage asarar sake yin aiki, da ƙara rage yawan farashin samarwa.
4, Core Value 4: Tabbatar da inji yi na walda tube da inganta sabis rayuwa na aka gyara (takaitaccen core darajar)
Model na Photovoltaic na buƙatar sabis na waje fiye da shekaru 25, kuma kayan aikin injiniya na tsiri na walda suna da mahimmanci. The mirgina niƙa inganta tsari don tabbatar da cewa walda tsiri yana da duka conductivity da weather juriya
Sarrafa mirgina danniya da ingantacciyar sassauci: The mirgina niƙa integrates online annealing module, wanda zai iya kawar da ciki danniya na jan karfe tsiri a cikin real lokaci a lokacin da mirgina tsari, taushi da tushe abu na walda tsiri, da kuma sa walda tsiri da duka biyu high ƙarfi da kuma mai kyau sassauci, guje wa karye daga cikin bangaren saboda brittleness daga cikin kofa, sanyi iska da kuma zafi fitness daga cikin welding. bayyana.
Tabbatar da ingantaccen aiki mai ƙarfi: Yayin aikin mirgina, ba a lalacewa da ƙarfin aiki na kayan jan ƙarfe (haɗin kai ≥ 98% IACS). A lokaci guda kuma, ana amfani da madaidaicin kula da zafin jiki don guje wa iskar oxygen tsiri na jan karfe, tabbatar da cewa rashin daidaituwa na tsiri mai siyarwar ba ya lalacewa yayin amfani na dogon lokaci da kuma ba da garantin ƙarfin ƙarfi a cikin rayuwar sabis na shekaru 25 na ɓangaren.
Inganta yanayin juriya tushe: Bayan mirgina, saman waldi tsiri substrate ne m, ba tare da micro fasa, da kuma m tin plating Layer yana da karfi mannewa, wanda zai iya mafi tsayayya da matsananci yanayi kamar waje gishiri fesa, ultraviolet radiation, high zafin jiki da zafi, rage waldi tsiri lalata da tsufa, da kuma mika rayuwar sabis na aka gyara.
5, Core Value 5: Automation & Intelligence, Tabbatar da Ƙarfafa Ƙarfafawa da Biyayya (Basic Core Value)
Samar da raƙuman walda na hotovoltaic yana buƙatar babban kwanciyar hankali da daidaito. Zane mai sarrafa kansa da fasaha na injin mirgina yana tabbatar da kwanciyar hankali na samarwa kuma yana rage farashin gudanarwa
Cikakken tsari rufe-madauki iko, barga cikakken: ɗaukar PLC + servo rufaffiyar madauki iko, real-lokaci saka idanu na mirgina kauri, nisa, tashin hankali, sabawa atomatik diyya (amsar ≤ 0.01s), 24-hour ci gaba da samar ba tare da hawa da sauka, lahani kudi ≤ 0.3%, nesa da kasa da lahani kudi karkashin manual iko.
Saka idanu na hankali da faɗakarwa: An sanye shi tare da gano kan layi da ayyukan gargaɗin kuskure, yana iya nuna sigogin birgima da girman bayanai a cikin ainihin lokacin, ta dakatar da injin ta atomatik idan akwai rashin daidaituwa, da guje wa samar da batches na samfuran da ba su da lahani; A lokaci guda yin rikodin bayanan samarwa don sauƙin ganowa, tare da bin ka'idodin gudanarwa na masana'antar hotovoltaic.
Rage shingen aiki da farashin kulawa: ƙira na yau da kullun, maɓalli masu mahimmanci (rollers, bearings) suna da sauƙin rarrabawa da kiyayewa, kuma kulawar yau da kullun baya buƙatar kayan aikin ƙwararru; The operation interface is simple, requiring only 1-2 people to be on duty, without the need for professional technicians, reducing labor and maintenance costs.
6, Biyu manyan Extended dabi'u (ƙara icing a kan cake da kuma inganta samar line gasa)
Koren kore da haɓakar muhalli: tallafawa fasahar mirgina mara ruwa, rage fitar da ruwan sha da fiye da 90%; Annealing na kan layi yana ɗaukar tsarin kula da zafin jiki na ceton makamashi, wanda ke adana 20% zuwa 30% makamashi idan aka kwatanta da annealing na gargajiya kuma ya cika ka'idodin manufofin don samar da kore a cikin masana'antar photovoltaic.
Ƙarfi mai ƙarfi na haɗin haɗin layin gaba ɗaya: Yana iya haɗawa ba tare da matsala ba tare da injunan plating ɗin kwano na gaba, injunan slitting, da injunan juzu'i don samar da cikakken layin samarwa mai sarrafa kansa don raƙuman walda na hoto, rage matsakaicin hanyoyin sufuri da ƙara haɓaka haɓaka samarwa, samun haɗaɗɗen samarwa daga wayar tagulla zuwa ƙarshen walda.