The photovoltaic waldi tsiri mirgina niƙa ne core kayan aiki ga photovoltaic waldi tsiri samar, yafi amfani da su aiwatar da jan karfe gami billets (kamar oxygen free jan karfe da tin plated jan karfe) cikin lebur tube tare da uniform kauri, santsi surface, da kuma micrometer matakin girma daidaito (watau photovoltaic waldi tsiri Semi-ƙaramin mirgina / gama kayayyakin) ta mahara. Yanayin aikace-aikacen sa sun dace daidai da samar da buƙatun kayan walda na hotovoltaic, yana mai da hankali kan "hanyar masana'antar walda ta hanyar sarkar masana'antar photovoltaic", wanda za'a iya raba zuwa nau'ikan masu zuwa:
1,Babban yanayin aikace-aikacen: ƙwararrun masana'antar samar da kayan walda na hotovoltaic
Wannan shine babban yanayin amfani da injin walda na hotovoltaic, wanda ke rufe masana'antun walda na ma'auni daban-daban da daidaitawa ga buƙatun samarwa daban-daban:
Taro na zamani na samar da manyan masana'antun walda na hoto (irin su Wuxi Shangde, Suzhou Yubang, Zhejiang Jiaman, da dai sauransu) suna buƙatar sanye take da babban sauri, madaidaici, da injin walƙiya mai sarrafa kansa (mafi yawa ci gaba da jujjuya layukan yau da kullun) don cimma ƙarfin samarwa na yau da kullun. A cikin irin wannan yanayin, injin birgima yana buƙatar:
Multi pass ci gaba da mirgina iyawa (yawanci 3-5 wucewa), haɗe tare da online kauri ganewa da kuma atomatik gyara tsarin, don tabbatar da cewa kauri haƙuri da weld tsiri ana sarrafa a cikin ± 0.005mm (dace da high-inganci bangaren bukatun kamar PERC da TOPCon);
An haɗa shi da layin samar da tin/azurfa na gaba da injunan juzu'i, an kafa layin samar da hadedde na "juyawa mai tsaftacewa mai jujjuyawa", rage sa hannun hannu da haɓaka ingantaccen samarwa.
Kayayyakin da suka dace: Kaset ɗin walda don abubuwan al'ada guda ɗaya / polycrystalline (0.1-0.3mm lokacin farin ciki, faɗin 1.0-6.0mm), kaset ɗin walƙiya masu kyau don abubuwan haɓaka inganci (0.08-0.15mm lokacin farin ciki), da kaset ɗin walƙiya marasa tsari (triangular tapeweling tape).
Kananan da matsakaita-sized musamman samar al'amurran da suka shafi bukatar m da daidaitacce photovoltaic waldi tsiri mirgina niƙa (kamar tsaka-tsaki mirgina niƙa da Multi ƙayyadaddun mold karbuwa mirgina niƙa) don ƙanana da matsakaita-sized waldi tsiri masana'antu ko masana'antu mayar da hankali a kan musamman waldi tsiri bincike da ci gaba don saduwa da musamman oda bukatun.
Za a iya canza ƙayyadaddun ƙayyadaddun mirgine da sauri da daidaitawa zuwa samar da sassan walda tare da nisa daban-daban da kauri (kamar kunkuntar walda mai faɗi 0.8mm da faɗin walda mai faɗi 8.0mm);
Goyon bayan samar da ƙaramin tsari na gwaji (dubun kilogiram zuwa ɗaruruwan kilogiram a kowane tsari), wanda ya dace da haɓaka sabbin igiyoyin walda (kamar ƙananan igiyoyin walda masu ƙarancin zafi, manyan igiyoyin walda masu ƙarfi) ko aiwatar da ƙaramin tsari.
2,Extended aikace-aikace yanayin: Photovoltaic module kamfanoni gina nasu waldi tsiri samar line
Manyan kamfanonin samar da wutar lantarki (kamar LONGi, JinkoSolar, Tianhe Solar, da sauransu) za su gina nasu taron samar da tsiri na walda don rage farashin sarkar kayayyaki da tabbatar da kwanciyar hankali na samar da tsiri. A wannan lokacin, na'urar waldawa ta photovoltaic, a matsayin kayan aiki na yau da kullun, yana buƙatar daidaitawa da buƙatar "haɗin samar da kayan aiki":
Rufe fage mai goyan bayan kewayo
The mirgina niƙa bitar ne kusa da bangaren taro taron bitar, da kuma samar waldi tube kai tsaye hawa zuwa bangaren samar line ta hanyar conveyor bel ko juyi kwalaye, rage ajiya da kuma sufuri links da rage hadarin surface hadawan abu da iskar shaka na walda tube (musamman azurfa plated waldi tube da high ajiya bukatun).
Daidai daidaita abubuwan buƙatun yanayin yanayin
Za mu iya siffanta girman tsiri walda bisa ga nau'in sel batir a cikin abubuwan namu (kamar 182mm da 210mm manyan ƙwayoyin baturi) da tsarin walda (buƙatun daidaita na'urar waldi ta atomatik), don guje wa matsalar ƙayyadaddun ƙayyadaddun ƙayyadaddun abubuwan da aka siya na walda (kamar walƙiya tsiri nisa bai dace da grid ɗin batir mai kama-da-wane ba).
3,Yanayin aikace-aikace na musamman: babban-ƙarshe/na musamman samar da kintinkiri na hotovoltaic
Don igiyoyin walda na hotovoltaic tare da ƙarin ƙima da aiki na musamman, ana buƙatar keɓantaccen injin walda na hotovoltaic don biyan buƙatun sarrafawa:
Halin samarwa na ultra-lafiya/raguwar walda mara daidaituwa don ingantattun abubuwan haɗin gwiwa
Ultra lafiya lebur tube (kauri ≤ 0.1mm) ko na yau da kullum waldi tube (kamar triangular da trapezoidal sassan) amfani da samar da ingantaccen aka gyara irin su TOPCon da HJT bukatar mirgina niƙa don samun mafi girma daidaici iko (kauri haƙuri ± 0.003mm), smoother. burrs a kan waldi tsiri surface, da kuma tabbatar da conductivity da adhesion a lokacin waldi.
Daidaita yanayin samar da tef ɗin walda zuwa yanayi na musamman
Samar da igiyoyin walda masu jure yanayi (kamar babban tin mai jure lalatawa) don haɗin ginin hotovoltaic (BIPV) da shuke-shuken wutar lantarki na teku. The mirgina niƙa bukatar a sanye take da anti-oxidation mirgina matakai (kamar nitrogen kariyar mirgina) don kauce wa oxidation surface na jan karfe tsari a lokacin da mirgina tsari da kuma tabbatar da manne na gaba shafi yadudduka.
4,Yanayin aikace-aikacen taimako: sake amfani da tsiri na walda, sake amfani da sarrafawa
Kamfanonin sake amfani da masana'antu na Photovoltaic za su sake yin amfani da sharar walda da aka haifar yayin aiwatar da tsarin samar da kayayyaki na photovoltaic (kamar yankan ragowa da samfuran lahani), kuma su sake mirgine shi ta hanyar injunan walda mai walƙiya (yana buƙatar cire kayan rufin saman ko sake narkewar simintin gyaran kafa), sarrafa shi cikin samfuran walƙiya da aka sake yin fa'ida, ƙananan kayan ƙwanƙwasa na jan ƙarfe, ko kayan da aka ɗora na jan ƙarfe, ƙananan kayan da aka yi amfani da su. a matsayin ƙananan nau'ikan da aka rarraba, kayan wasan kwaikwayo na hotovoltaic) ko wasu filayen sarrafa tagulla, don cimma nasarar sake amfani da albarkatu.
Mabuɗin daidaitawa don amfani da yanayin yanayi
Daidaitaccen buƙatun: Don ingantattun yanayin yanayin ɓangaren, ana buƙatar sarrafa matakin kauri na micrometer (± 0.003-0.005mm), yayin da yanayin abubuwan al'ada na al'ada, ana iya shakatawa zuwa ± 0.01mm;
Karɓar kayan abu: Lokacin mirgina jan ƙarfe mara iskar oxygen, injin mirgina yana buƙatar samun kulawar ductility mai kyau. Lokacin mirgina da kwano plated jan karfe, wajibi ne don kauce wa shafi detachment da amfani da musamman mirgina kayan niƙa (kamar tungsten carbide mirgina niƙa);
Matsakaicin ƙarfin aiki: Ƙirar mirgina mai ci gaba (tare da ƙarfin 500-1000kg / rana) ana buƙatar don samar da manyan ayyuka, yayin da ake iya amfani da mirgine na tsaka-tsaki (tare da damar 50-200kg / rana) don samar da ƙananan ƙananan;
Bukatun muhalli: Taron samarwa dole ne ya kasance mai tsabta da bushewa (danshi ≤ 60%) don guje wa ƙura da ke shafar ingancin shimfidar walda. Dole ne a samar da yanayin zafi mai girma tare da tsarin sanyaya abin nadi.