Yadda Flat Wire Rolling Mills Drive Ingantattun Ingantattun Waya ta Copper da Kayan aiki

Me yasa Rolling Beats Zane don Waya Flat Copper

Na kwashe sama da shekaru goma ina kallon masu kera waya na jan karfe suna kokawa da ciniki iri ɗaya: zane yana ba ku siffa, amma kuma yana ba ku lalacewa, lahani, da rufi akan saurin layi. Juyawa yana canza wannan ma'auni. Lokacin da kuka zagaya wayar tagulla ta cikin jerin madaidaicin juzu'i maimakon ja da ita ta mutu, kuna kawar da asarar mutu gaba ɗaya kuma ku sami matakin sarrafa girma wanda zane ba zai iya daidaitawa ba.

A GRM, muna sake sabunta wannan tsarin tun daga asalinmu a matsayin fasahar Zhangjiagang Hongxinyuan a shekarar 2008. Bayan da aka yi gyare-gyare bisa dabaru a shekarar 2015, mun ninka sau biyu kan abin da ya fi dacewa - zayyana ingantattun injinan mirgine na fasaha waɗanda ke warware matsalolin samar da gaske. TheFlat Wire Rolling Millsmu gina a yau ne sakamakon cewa mayar da hankali.

Babban amfani shine inji. Rolling yana lalata ƙarfe ta hanyar matsa lamba tsakanin jujjuyawa, wanda ke nufin:

• Babu suturar mutuwa.Ana auna rayuwar mirgine a cikin watanni, ba sauyi ba, kuma maye gurbin nadi yana da tsinkaya maimakon amsawa.
• Mafi kyawun ƙarewa.Juyawa sanyi yana haifar da santsi, mafi daidaituwa sama da zane - mai mahimmanci ga enameling ko plating.
• Maɗaukakin saurin layi.Ba tare da gogayya da haɓakar zafi na zanen mutuwa ba, zaku iya tura kayan aiki sama sosai. Mu hadedde jan karfe lebur samar Lines isa zane gudun 400 m/min.
• Haƙuri mai ƙarfi.Haɗin ingantacciyar niƙa mai tsayi da ra'ayin ma'aunin kan layi yana ba mu damar ɗaukar haƙurin kauri kamar ± 0.005 mm.

A aikace, Na ga abokan ciniki sun rage farashin jujjuyawar kowane ton da kashi 15-25 cikin ɗari kawai ta hanyar sauyawa daga tsarin wayar da aka zana zane zuwa layin mirgina mai haɗaka. Wannan ba adadi ba ne na ka'idar - ya fito ne daga rage kashe kayan aiki, ƙarancin ƙima, da lokutan zagayowar sauri.

Yadda Flat Wire Rolling Mill ke Aiki A zahiri

Mutane sukan tambaye ni ainihin abin da ke faruwa a cikiFlat Wire Rolling Mill. Ka'idar ita ce madaidaiciya, amma injiniyan da ke bayansa ba haka bane.

Layin haɗe-haɗe na yau da kullun yana farawa tare da biyan kuɗi na coil a tsaye wanda ke ciyar da wayar tagulla zagaye - har zuwa Ø8 mm a cikin daidaitattun saitunan mu - cikin sashin zane mai-mutu da yawa. Daga can, waya ta ratsa ta cikin jerin mitoci. Kowane tsayawa yana rage kauri kuma, lokacin da aka sanye shi da juzu'i mai kaifi, yana sarrafa faɗin. Tsakanin tsayawa, goge kan layi da tarin ƙura suna kiyaye tsaftar saman. A ƙarshe, tsarin kauri na tushen Laser da tsarin auna nisa yana ba da ra'ayi na ainihi ga PLC, wanda ke daidaita gibin juzu'i ta atomatik don rama haɓakar thermal, jujjuyawa, ko bambancin abu mai shigowa.

Ga yadda wannan yayi kama a cikin daidaitaccen layin GRM:

Layin yana gudana a matsakaicin saurin ƙira na 400 m/min kuma yana aiwatar da waya mai shigowa har zuwa Ø8 mm cikin waya mai laushi da aka gama tare da kauri daga 2.0-12 mm da faɗin daga 0.5-4.0 mm. Don mafi kyawun waya - tunanin kintinkiri na hotovoltaic ko daidaitaccen micro lebur waya - muna saita saitin daban tare da ƙananan diamita na juyi da ƙimar saurin gudu.

Biyu-High vs. Hudu-High: Zabar Daidaitaccen Kanfigareshan

Wannan ita ce tambayar da nake samu sau da yawa daga manajan samarwa suna kimanta sabon layi. Amsar gajeriyar hanya: ya dogara da kayan abinci na ku da buƙatun samfuran ku da aka gama. Amsar da ta fi tsayi ta ƙunshi wasu fasalolin aikin injiniya mai amfani.

MuFlat Wire Rolling Millsyi amfani da ƙirar ƙirar ƙira wacce ke goyan bayan raka'a biyu-High Rolling Mill ko raka'o'in Rolling Mill huɗu, kuma a yawancin lokuta, ƙayyadaddun tsarin haɗin gwiwa yana aiki mafi kyau.

Tsarin yatsan yatsa na: idan samfurin da kuka gama ya fi 3 mm ko faɗi fiye da 6 mm, fara da tsari mai girma Biyu don yawancin raguwa, sannan ƙara tsayin ƙarewa mai tsayi huɗu idan kuna buƙatar juriya mai ƙarfi. Don wani abu mafi ƙaranci - tunanin EV hairpin conductors ko kyau photovoltaic ribbon - tafi Hudu-High daga karshe mataki gaba. Karamin aikin yana jujjuyawa a cikin injin niƙa mai tsayi huɗu yana ƙara matsa lamba mafi girma tare da ƙarancin juzu'i, wanda shine ainihin abin da kuke buƙata lokacin da kuke neman sarrafa kauri-matakin micron.

Mun isar da jeri biyu ga abokan ciniki a duk faɗin kayan lantarki, masana'antar kayan aiki, maɓuɓɓugan maɓuɓɓugan ruwa, da sabbin sassan makamashi na hotovoltaic. Hanyar da ta dace tana nufin abokin ciniki zai iya farawa da layi mai tsayi Biyu kuma ya ƙara tsayi huɗu daga baya yayin da samfuran samfuran su ke haɓaka - ba tare da lalata duk jarin ba.

Ingantattun Abubuwan Da Zaku Iya Aunawa

Lokacin da na yi magana da manajoji masu inganci, ba sa son sifa. Suna son lambobi. Don haka ga abin da Flat Wire Rolling Mills ɗinmu ke bayarwa a zahiri a samarwa:

Haƙurin kauri:± 0.005 mm a kan ƙãre lebur tagulla waya karkashin barga yanayi. Wannan shine kusan kashi ɗaya cikin biyar na kauri na gashin ɗan adam, wanda ake riƙe da shi akai-akai akan gabaɗayan nada.

Haƙuri mai faɗi:± 0.01 mm, sarrafawa ta hanyar injina na Edger waɗanda ke zaune tsakanin manyan mirgina.

Daidaito:Haɗin ƙirar layin gajeriyar matsananciyar damuwa da madaidaicin kulawar tashin hankali tsakanin tsaye yana samar da waya mai laushi tare da madaidaiciyar madaidaiciya - mai mahimmanci don iska mai sarrafa kansa da sarrafa ƙasa.

Ƙarshen saman:Tsarin gyare-gyaren kan layi da tsarin tattara ƙura yana cire tarkace na birgima kafin ya iya shiga cikin saman. Ga abokan cinikin da suka yi enamel ko farantin wayar su na lebur, wannan yana fassara kai tsaye zuwa ƙarancin lahani da ƙarfi mafi girma na dielectric.

Ya kamata in ambaci wani abu guda ɗaya wanda ba koyaushe yake nunawa a cikin takaddun ƙayyadaddun bayanai ba: daidaito a cikin nada. Abu ɗaya ne don buga ± 0.005 mm akan samfurin gwaji. Wani abu ne don riƙe wannan haƙuri daga mita na farko zuwa na ƙarshe. Tsarin kula da madauki mai rufaffiyar - ma'aunin Laser yana ciyar da baya ga PLC, wanda ke daidaita gibin juzu'i a ainihin lokacin - shine abin da ya sa hakan ya yiwu. Mun sami abokan ciniki sun gaya mana ƙimar kin amincewarsu ta ƙasa ta ragu da fiye da rabi bayan sun canza zuwa layin GRM, kawai saboda bambancin girma daga coil zuwa nada ya tafi.

Ribar da ake samu: Inda Gudun Ya fito Daga

Speed ​​shine lambar kanun labarai, amma ina so in faɗi gaskiya game da inda ainihin ya fito.

Madaidaicin layin layin mu na jan ƙarfe mai lebur ɗin ƙarfe an ƙididdige shi don matsakaicin saurin ƙira na 400 m/min. Kwatanta wannan zuwa layin zane-zane na yau da kullun da ke gudana a 150-200 m/min don kwatankwacin sassan giciye, kuma kuna kallon kusan fa'idar kayan aikin 2 × kafin ku ma ba da gudummawa wajen kawar da canje-canjen mutuwa da raguwar lokaci mai alaƙa.

Amma ainihin abin da ake fitarwa ba shine saurin layi kawai ba. Lokaci yayi da yawan amfanin ƙasa:

• Rage aikin hannu.Saboda zane, birgima, aunawa, da ɗauka ana haɗa su cikin tsari guda ɗaya mai ci gaba, babu buƙatar tsayawa da matsar da coils tsakanin matakai. Wannan kadai zai iya dawo da sa'o'i 2-3 na lokaci mai amfani a kowane motsi.
• Kadan tasha mara shiri.Babu mutuwa don maye gurbin yana nufin babu katsewar tsakiyar coil don canje-canjen kayan aiki. Daidaita tazarar juzu'i na motsa jiki da girke-girke, don haka canzawa tsakanin girman samfurin yana ɗaukar mintuna maimakon sa'o'i.
• Yawan amfanin ƙasa.Haƙuri mai ƙarfi yana nufin ƙasan abu ya tafi guntuwa. Ga mai kera waya mai lebur na jan karfe da ke tafiyar ton 500 a kowane wata, rage ƙin yarda daga 3% zuwa 1.5% yana adana kusan tan 7.5 na jan karfe kowane wata - lamba mai ma'ana a farashin tagulla na yanzu.
• Mai sarrafa kansa.Na'ura mai ɗaukar nauyi ta jujjuya wayoyi ta atomatik, tare da daidaiton tashin hankali kuma babu sa hannun hannu. Wannan yana rage duka farashin aiki da haɗarin lalacewar na'urar yayin sarrafawa.

A cikin wani aiki na baya-bayan nan, abokin ciniki da ke aiki da taswirar jan ƙarfe flat waya ya maye gurbin layukan zane daban-daban tare da haɗaɗɗen layi na GRM guda ɗaya. Fitowar su na wata-wata ya tashi daga ton 180 zuwa tan 310 tare da ƙidaya iri ɗaya. Lissafin da aka mayar da shi bai wuce watanni 18 ba.

Hotunan aikace-aikacen: Inda Mills ɗinmu ke Gudu

Mu Flat Wire Rolling Mills ba samfura ne mai girman-daya-daidai ba. Zane-zane na zamani yana wanzuwa daidai saboda masana'antu daban-daban suna da buƙatu daban-daban. Anan ga saurin kallon yadda tsarin ke canzawa a sassa uku masu mahimmanci:

Aikace-aikacen photovoltaic shine inda na ga buƙatar haƙuri yana ƙara ƙarfi cikin shekaru uku da suka gabata. Kamar yadda maƙasudin ingantaccen cell ɗin hasken rana yana haɓaka sama, ana buƙatar masana'antun ribbon su riƙe bambancin kauri tsakanin ± 0.005 mm a duk faɗin nada. Tsofaffin matakan tushen zane suna kokawa da wannan saboda lalacewa ta mutu yana canza sashin giciye a hankali akan tsayin coil. Juyawa, tare da rufaffiyar amsawar madauki, yana riƙe da kwanciyar hankali.

Ga masu kula da gashin gashi na EV, ƙalubalen ya bambanta. Kuna buƙatar kwane-kwane mai tsafta - kusurwar R-a gefen faɗuwar waya dole ne ya zama iri ɗaya, saboda duk wani rashin daidaituwa yana nunawa a matsayin wuri mai rauni a cikin iskar stator. We address this with dedicated edger mills and a finishing pass that specifically controls the corner geometry.

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