Yadda ake kula da kullun PV Ribbon Rolling Mills

      ThePV Ribbon Rolling Millsnasa ne zuwa matakin micrometer high-madaidaicin kayan mirgina sanyi, tare da ainihin garanti na kauri / nisa haƙuri, daidaiton madubi na mirgine, AGC rufaffiyar madauki, tsarin tashin hankali, sanyaya da lubrication, duban motsi (kafin kowane motsi ya fara), a cikin dubawar motsi, tsaftacewa da kiyayewa, kulawar mako-mako, da kulawa mai zurfi kowane wata. Duk samfuran suna cikin layi tare da aiki mai amfani na wurin samar da walda na hotovoltaic, ba tare da ƙirƙira sigogi ba.

1. Pre motsa jiki dubawa (masu aiki da ake buƙata minti 10 kafin farawa)

1. Duban Rolls and Rolling Channels (Precision Core)

Duban gani na tungsten carbide mirgina niƙa surface: babu jan ƙarfe foda indentation, scratches, pitting, ko oxidation spots; Goge ƴan askin jan ƙarfe tare da laushi mai laushi mara ƙura da ƙwararrun tsaftacewa na mirgina. Kada a yi amfani da maƙala mai wuya don goge saman abin nadi.

Bincika ƙafafun jagorar ciyarwa da fitar da kaya, madaidaiciya madaidaiciya, da tubalan rarraba kayan: jujjuyawar tana da santsi ba tare da wata matsala ba, farfajiyar ba ta da tarin tarawar jan ƙarfe, ratar jagorar ba ta raguwa, kuma hana bel ɗin walda daga lankwasa da burrs a gefe.

Bincika ma'auni na kabu: Tabbatar cewa babu alamun tasiri mai ƙarfi akan nadi na sama da na ƙasa, kuma cewa bayanan canjin abin nadi na ƙarshe da daidaitawar kabu sun cika; Juyawa da hannu ba tare da kaya ba, injin mirgine yana jujjuya shi ba tare da hayaniya ko karce ba.

Waya kwanciya da jujjuya abin gyara dabaran mai siffa I: An kulle kayan aikin ba tare da sako-sako ba, farantin toshewar ba a kwance ba, kuma ana hana wayar daga guje wa hanya da tari.

2. Dubawa na sanyaya da lubrication tsarin (anti yi surface lalacewa, tsaro abu hadawan abu da iskar shaka)

Matsayin ruwa na tanki mai mirgina yana cikin daidaitaccen kewayon ma'auni, kuma babu farar emulsification ko ƙazanta baƙi; Fuskar tacewa ba ta toshe kuma bututun fesa ba ya toshewa.

Fara famfo mai lubrication kuma lura cewa mai daga ƙwanƙolin fesa na sama da ƙananan rollers ana rarraba su daidai ba tare da katsewa ko ƙarancin ruwa ba; Nan da nan share bututun ƙarfe da ya toshe don hana bushewar gogayya daga ɓarna injin birgima da tsiri mai walda.

Tabbatar da cewa mai sanyaya fantsama da mai musayar zafi na al'ada ne, kuma ana sarrafa zafin mai a 30-45 ℃. Yin zafi fiye da kima zai ƙara tabarbarewar ruwan mirgina da zafin zafin naɗaɗɗen.

3. Na'ura mai aiki da karfin ruwa AGC tsarin latsawa (ƙayyade kauri tare da daidaito na ± 0.002mm)

Tabbatar da matakin mai ta tashar ruwa, zafin mai, da ma'aunin matsa lamba: Tsarin tsarin yana da ƙarfi a ƙimar ƙimar kayan aiki, ba tare da ci gaba da jujjuyawar matsa lamba ko matsi ba.

Bincika cewa babu zubar mai a cikin silinda mai, haɗin bututun mai, da bawul ɗin servo; Zoben da ke rufe ƙura na sandar fistan ba shi da kyau, kuma babu foda ta jan karfe da ke shiga ciki na silinda mai, wanda hakan ya sa tushen bawul ɗin ya makale.

Ɗagawa da runtse abin nadi ba tare da wani nauyi sau 2-3 ba, lura da martanin aiki tare na latsawa, babu cunkoso ko rarrafe, kuma babu ƙararrawa akan ƙirar ramuwa ta atomatik na AGC.

4. Tsarin watsawa da tashin hankali

Matsayin mai na babban mai ragewa da akwatin gear yana a 1/2 na taga mai, kuma babu emulsification ko kumfa na mai; Murfin kariyar haɗakarwa ba ta da kyau, kuma shingen buffer na roba bai fashe ba.

Ana kunna gogayya da mai sarrafa tashin hankali don bincika kai, ana sake saita ƙimar firikwensin tashin hankali zuwa sifili, kuma babu wata ƙarar hayaniyar da ba ta dace ba daga abubuwan abin nadi.

Tashin hankali na sarkar da bel na daidaitawa yana da matsakaici, ba tare da sako-sako ko tsalle-tsalle ba, kuma man shafawa ba ya bushe.

5. Lantarki, gano kan layi, haɗin kai na aminci

Mai sanyaya fan na akwatin kula da wutar lantarki al'ada ne, kuma babu tarin tagulla foda ko tabon mai a cikin akwatin; Magudanar iska sau uku magudanar ruwa, tare da tsayayyen iska na 0.5-0.6MPa.

Tsaftace ruwan tabarau da binciken binciken ma'aunin kauri akan layi, babu wani fantsama ko toshewar ruwan mirgina, kuma daidaitawar sifili al'ada ce.

Ƙofar aminci, tsayawar gaggawa, kariyar karyewar waya, da ƙararrawa mai kauri da bakin ciki duk an gwada su don yin tasiri, kuma ba za a iya ɗan gajeren kewayawa ba.

2. Dynamic dubawa a lokacin aji (sau ɗaya kowane 2 hours, samar da tsari)

Kula da injin gabaɗaya don ƙarar da ba ta dace ba: Idan akwai hayaniya mara kyau ko girgizar da ta wuce kima a cikin abin nadi, mai ragewa, famfo na ruwa, da injin jan hankali, dakatar da injin nan da nan don magance matsala; Hawan zafin jiki na jujjuyawar niƙa shine ≤ 65 ℃. Idan ya wuce iyakar zafin jiki, dakatar da injin kuma sake cika mai mai mai.

Sa ido na ainihi na girman samfur: Kowane minti 30, ɗauki samfurori kuma gwada kauri da faɗin tare da micrometer. Idan haƙurin ya yi nisa, bincika abin nadi, jujjuyawar matsa lamba na ruwa, da tashin hankali mara ƙarfi.

Matsayin ruwa mai jujjuyawa: Duba ko akwai babban adadin dakatarwar foda ta jan ƙarfe a cikin ruwan da ke kewayawa. Idan bambancin matsa lamba na tacewa ya ƙaru, yana nuna cewa an toshe ɓangaren tacewa. Canja zuwa madadin tacewa a kan lokaci.

Duban rufe bututun mai: Bincika ɗigogi a cikin bututun mai na ruwa, bututun mai, da bututun ruwa mai sanyaya. Idan an sami ɗan ƙaramin ɗigon mai, ƙara matse haɗin gwiwa a kan lokaci don hana lahanin saman da gurɓataccen mai ke haifar da tsiri na walda.

Lura da kwanciyar hankali: Wayar ba ta girgiza, ƙarfafawa ko sassauta lokaci-lokaci; Gilashin iska da wayoyi suna da kyau, ba tare da naɗe-kaɗe ba ko rugujewar coils, kuma a kai a kai ana mai da mashin ɗin wiring ɗin.

Kula da ƙurar muhalli: Kan lokaci busa foda na jan ƙarfe a kusa da injin mirgina, kuma ya hana ƙura mai yawa daga shawagi cikin ma'aunin kauri, bawul ɗin servo, da wurin zama.

3. Bayan tsaftacewa da kulawa (minti 15-30 bayan rufewa, ƙarshen yau da kullun)

1. Tsabtace injin gabaɗaya (ƙurar jan ƙarfe a kan kintinkiri na hotovoltaic, maɓalli)

Dakatar da injin kuma kashe wuta. Yi amfani da iska mai matsananciyar busasshiyar matsa lamba (≤ 0.3MPa) don busa da tsaftace firam ɗin abin nadi, dabaran jagora, injin jujjuyawar, da tashar watsawar zafi na akwatin sarrafa wutar lantarki, da cire foda na jan karfe da aka haɗe.

Shafa saman abin nadi, ruwan tabarau mai kauri, abin nadi, da gyaran abin nadi da rigar da ba ta da kura don cire saran shavings na jan karfe daga birgima da kuma guje wa tarko a kan wayar yayin mirginawar rana ta gaba.

Tsaftace tankin dawo da slag da tace ganga na ruwan birgima, jefar da laka na jan karfe da aka ajiye, da hana toshe bututun yawo.

Goge saman kayan aiki da dandamalin aiki, tsaftace foda na jan karfe a ƙasa, rarrabawa da sake yin amfani da shavings na tagulla don hana ƙura daga shiga cikin bearings da hanyoyin jagora.

2. Kula da Tsarin Rufewa

Tsarin Lubrication: Rike famfo mai kewayawa yana gudana na ɗan gajeren lokaci na tsawon mintuna 3, zubar da sauran ƙazanta a cikin bututun, kuma rufe bawul ɗin fesa; Tsaftace ƙura a kan filaye masu sanyaya na waje na mai sanyaya.

Tsarin na'ura mai aiki da karfin ruwa: lura don leaks, rikodin zafin mai da bayanan aiki na matsa lamba; Saka ruwan da aka tara a cikin tankin ajiyar iska guda uku.

Kariyar mirgine: Yayin rufewa na dogon lokaci (sauyin dare/karshen mako), a shafa ƙaramin adadin mai mai jujjuyawar tsatsa zuwa saman nadi don hana iskar oxygen da tsatsa daga samar da rami.

Mayar da kayan aikin zuwa matsayinsa na asali: Tsaftace ƙafafun ƙafafun I-dimbin yawa, naɗaɗɗen nadi, da daidaita shims kafin adana su a cikin tarkacen kayan aikin tsatsa don hana lalacewar saman abin nadi daga karo.

3. Rikodin littafin

Cika bayanan aikin kayan aiki: fitar da mirgina, daidaita rata, abin nadi, rashin daidaituwa na ruwa, kurakuran ƙararrawa, maye gurbin tacewa, lubrication da yanayin cikawa, tabbatar da gano injin guda da fayil ɗaya.

4. Kulawa mai zurfi na yau da kullun kowane mako (4 hours of downtime, ƙayyadaddun canje-canje a kowane mako)

Mirgine da kulawa

Cire ƙarshen murfin abin abin nadi, tsaftace foda na jan karfe na ciki, kuma ƙara yawan zafin jiki da matsananciyar matsa lamba mai mai mai; Bincika izinin ɗaukar kaya, ko akwai rami ko hayaniyar da ba ta dace ba, kuma a maye gurbin abin ɗamara idan sawa ya zarce juriya; Bincika zoben da ke toshe ruwa na injin niƙa, maye gurbinsa kai tsaye idan ya tsufa kuma ya yi tauri, don hana ruwan narkar da kutsawa cikin abin ɗauka da lalata.

Zurfafa tsaftacewa na lubrication da tsarin sanyaya

Tsaftace duk abubuwan tace ruwa mai birgima (matattarar farko, tacewa na biyu) da maye gurbin abubuwan tacewa masu toshe; Bincika tarin laka na jan karfe a cikin bututun wurare dabam dabam kuma share babban bututun fesa; Ɗauki samfurori don lura da turɓayar ruwan mirgina, kuma maye gurbin duk ƙazanta waɗanda suka wuce daidaitattun ruwa da sabon ruwa.

Kula da tsarin watsawa

Bincika launi na gearbox gear oil, maye gurbinsa a gaba idan ya zama baki ko ya ƙunshi ɓangarorin ƙarfe; Ƙarfafa haɗin kai, ƙuƙumman anka, da sandunan ƙulla firam (ƙarar jujjuyawar juzu'i don hana nakasar firam daga shafar mirgina coaxiality); Tsaftace ƙura kuma sa mai bel da sarkar aiki tare.

AGC na'ura mai aiki da karfin ruwa tsarin kula

Tsaftace nau'in tacewa mai jujjuyawar iska na tashar ruwa; Bincika filogin servo bawul da kewaye don tabo mai; Duba matsa lamba na tarawa, idan bai isa ba don sake cika iskar nitrogen; Bincika rigakafin ƙura da zoben rufewa na silinda mai, maye gurbin duk wani ƙananan lalacewa a gaba don guje wa yawan adadin mai.

Gano kan layi da daidaita tsarin tashin hankali

Daidaita ma'aunin sifili da daidaitaccen toshe na ma'aunin kauri na kan layi; Zero firikwensin tashin hankali kuma tsaftace mannewa na abin nadi; Shafa da man shafawa da dunƙule wayoyi da jagorar linzamin kwamfuta don tabbatar da ko da wayoyi.

Ƙuran cire ƙurar lantarki

Bude ƙananan busawa da cire ƙura na akwatin kula da wutar lantarki, kuma ƙara ƙarfin juzu'i na toshewar tashar; Tsaftace foda na jan karfe a saman masu tuntuɓar masu tuntuɓar juna da relays don hana mummunan hulɗar lambobi daga haifar da tashin hankali da karkatar da siginar aunawa.