Matsakaicin girman girman, daidaituwar shafi, da aikin elongation tensile naLayin Samar da Ribbon Busbar PVkai tsaye ƙayyade yawan amfanin walda da amincin samar da wutar lantarki na dogon lokaci na samfuran hotovoltaic. Kafin a fara aikin layin samarwa na PV Busbar Ribbon Production Line a hukumance, gudanar da cikakken siginar sarkar pre cak na iya rage raguwar ƙimar gwajin gwaji, gajarta zagayowar zagayowar, da kuma guje wa ƙarancin ƙarancin tsari yayin matakin samarwa da yawa. Yawancin sabbin ayyukan layin samar da busbar suna haifar da rashin cika ma'auni kafin samarwa, wanda ke haifar da ɓata albarkatun tagulla, rufe layin samarwa akai-akai, da gazawar cika ƙa'idodin karɓar abokin ciniki don kammala aikin samfur.
1. Power wadata, grounding, da lantarki aminci sigogi
Kafin farawa, da farko duba yanayin tsarin lantarki don tabbatar da ingantaccen aiki na duk layin samar da bel ɗin busbar, dumama, da na'urorin gano kan layi. Wajibi ne a tabbatar da kwanciyar hankali na samar da wutar lantarki, da mutuncin da'irar ƙasa, da kuma tabbatar da tsaka-tsakin aminci da ayyukan kariya na gaggawa. Bincika matsayin rufin majalisar kulawa, gano yuwuwar hatsarori kamar tsufa na layi da sako-sako da wayoyi, da tabbatar da ingantaccen wutar lantarki don tanderun murɗawa, servo drive, da tsarin duba gani na kan layi. Rashin cika sigogin lantarki na iya haifar da saurin saurin gudu, ɗigon zafin jiki, rashin daidaituwar kauri na busbar, tarkace, da sauran lahani.
2, Gas source, lubrication, da kuma inji watsa sigogi
Layin Samar da Ribbon Busbar na PV ya haɗa da cikakkun tsarin hanyoyin shimfida waya, jujjuyawa, cirewa, plating ɗin kwano, da jujjuyawar waya. Kafin samarwa, duba tsafta da kwanciyar hankali na iskar da aka matse, sannan a bincika al'amura kamar zubewar bututun mai, tarin ruwa, da gurbacewar mai. Bincika matsayin lubrication na kowane rukuni na abin nadi, duba daidaitaccen abin nadi da coaxial na rollers jagora. Tabbatar da gabaɗayan tsarin tuƙi na servo kuma tabbatar da aiki tare da sauri na kowace raka'a. Watsawa asynchronous shine mafi yawan sanadin ɓarkewar bel ɗin bas, jujjuyawar nisa, da lalacewar matsi; A lokaci guda, bincika murfin kariyar aminci da iyakar injina don hana karyewar bel da haɗarin tsalle yayin aikin kayan aiki.
3. Core tsari sigogi na mirgina kafa tsari
Tsarin birgima yana ƙayyade girman ƙetare-tsaye da kwanciyar hankali na mashigar bas. Kafin farawa, bitar alamar tazarar abin nadi da matsayin tsaftar saman abin nadi, kuma cire ƙazanta da ragowar guntuwar tagulla daga saman abin nadi. Saita ma'auni na mirgina, tabbatar da tsarin tashin hankali, kuma yayi daidai da tashin hankali na kwancewa da juyawa. Rashin daidaituwar tashin hankali na iya haifar da nakasar ƙwanƙwasa da rashin kwanciyar hankali na tsiri na bas. Gudun tsarin jagora ba tare da kaya ba don tabbatar da cewa ana jigilar tsiri a tsakiya, rage karkatar da gefe, tabbatar da daidaituwa da tsayin daka da kauri na duka tsiri na busbar, da saduwa da buƙatun juriya na juzu'i na grid photovoltaic modules.
4. Annealing zafi magani sigogi sigogi
Tsarin cirewa kai tsaye yana shafar kaddarorin injina, sassauƙa, da daidaitawar walda na mashigar bas. Saita kewayon zafin jiki mai raɗaɗi, tsayin sashin rufewa, da tsiri madaidaicin alaƙar saurin tafiya kafin samarwa, haɓaka zafin jiki a gaba, da daidaita filin zafin jiki a cikin tanderun. Bincika yanayin samar da iskar gas mai kariya a cikin tanderun, sarrafa yanayi a cikin tanderun, da hana iskar iska ta tagulla da canza launi. Sauyin yanayi ko rashin isassun iskar gas na kariya na iya haifar da rashin daidaituwa da laushi da taurin ramin busbar, wanda ke haifar da haɗarin walda da fashewa a lokacin walda na gaba, wanda ba zai iya saduwa da gwajin dogaro na dogon lokaci na abubuwan haɗin ba.
5. Tin plating shafi aiwatar sigogi
Daidaitaccen daidaituwa da mannewa na sutura sune mahimman alamun duba don abokan ciniki na hotovoltaic na ketare. Kafin farawa, tabbatar da zazzabi na tanderun, samar da jujjuyawar siyar da juyi, yawan juzu'in siyar da ruwa, da kuma duba matsayin matakin ruwan saman saida da kuma cire slag. Sarrafa tsawon lokacin nutsewar kwano a kan tsiri don dacewa da saurin tafiyarsa, kuma duba yanayin iska da kusurwar wukar iska. Rashin daidaituwar siga na iya haifar da bambance-bambance a cikin kauri na shafi, da aka rasa plating, kwano beads, da baƙar fata, wanda ke haifar da rashin ingancin walda na abubuwan da aka haɗa da kuma ɓarkewar shafi yayin gwajin tsufa na zafi.
6, Online ganowa da ingancin saka idanu sigogi
Kafin samarwa, tsarin sa ido kan kan layi da tsarin duban gani na sama za a yi gyara, za a daidaita ma'aunin binciken kauri da faɗin, kuma a saita madaidaicin ƙararrawa. Tabbatar da cewa aikin gano lahani don karce, rami, datti, da platin da aka rasa na al'ada ne. Ana buƙatar daidaita tsarin ganowa a gaba don lura da ingancin ɗigon busbar a ainihin lokacin da ake samarwa da yawa, yi gargaɗi game da rashin daidaituwa a gaba, rage kwararar samfuran da ba su da lahani a cikin tsari na gaba, da saduwa da ingancin buƙatun abokan ciniki na ketare don cikakken ganowa.
7, Cable kwanciya da coiling tsari sigogi
Naúrar iska tana sarrafa lebur ɗin da aka gama da kuma tsaftar wayoyi. Kafin farawa, tabbatar da tashin hankalin tarin waya da bugun servo na tsarin waya, saita dabaru don juyawa da daidaita coil ɗin, sannan duba tsarin manne na tiren kayan. Juyin tashin hankali na iya sa nada ya sassauta, rugujewa, da kuma haifar da lalacewar matsa lamba na tsaka-tsaki, wanda ke haifar da cunkoson tef da karyewa lokacin da abokan ciniki ke kwance a cikin bita na bangaren, wanda ke shafar ingancin waldawar kayan aikin.
8. Muhalli da ma'auni masu tallafawa
Yanayin bita kuma na iya yin tasiri ga ingancin ɗigon bus ɗin da aka gama. Sarrafa yanayin zafi da zafi na bitar kafin samarwa don rage yawan ƙura; Yanayin zafi mai zafi yana iya haifar da iskar jan karfe cikin sauƙi, kuma ƙura na iya haifar da ma'ana kamar lahani a saman filin busbar. A lokaci guda, tabbatar da matsayin tsarin rarraba ruwa mai sanyaya don tabbatar da bargawar zafi na mirgina raka'a da tanderun murhu, da kuma guje wa dusar ƙanƙara na kayan aiki bayan samarwa na dogon lokaci.
Pre dubawa na sigogi kafin a fara samar da layin samarwa na PV Busbar Ribbon Production Line a cikin aiki, yana rufe duk aikin lantarki, inji, mirgina, annealing, plating tin, gano kan layi da iska. Cikakkar tabbatar da siginar farawa shine abin da ake buƙata don tabbatar da daidaiton girman tsiri na busbar, suturar uniform, da daidaitattun kaddarorin inji, ingantaccen ingantaccen samar da layin samarwa, rage asarar albarkatun ƙasa, da saduwa da ingantattun ƙa'idodin masana'anta na gida da na waje photovoltaic masana'anta don Multi main grid busbar tube.