Yadda ake sarrafa juzu'in tashin hankali na waya yayin aikin zane mai sauri a cikin Injin Zana Madaidaicin Waya Mai Sauri

        A fagen sarrafa mashin ɗin ƙarfe na ƙarfe.Injin Zana Waya Mai Saurisu ne ainihin kayan aiki don samar da ingantaccen samar da wayoyi na jan karfe, wayoyi na aluminum, ƙananan wayoyi na bakin karfe, wayoyi da sauran kayayyaki. Tare da ci gaba da haɓaka masana'antu na ƙasa kamar sabon makamashi, sadarwa na lantarki, kayan aiki na yau da kullun, da buƙatun buƙatun wayoyi na kera motoci don daidaiton girman waya, smoothness, da daidaiton injin, babban saurin, babban daidaito, da kwanciyar hankali na samar da zanen waya sun zama babban yanayin ci gaba na masana'antu. Ƙarƙashin yanayin zane mai sauri na waya, ko da ƙananan sauye-sauye a cikin tashin hankali na waya na iya haifar da lahani kai tsaye kamar rashin daidaituwar kauri na waya, ɓarnawar ƙasa, karyewar waya, ƙarancin saura da yawa, da iska mai ƙarfi, rage ƙimar cancantar samfur da ingancin samarwa. Saboda haka, daidai danniya da tsauri sokewa na waya tashin hankali hawa da sauka, da kuma gina wani cikakken tsari akai tashin hankali kula da tsarin, su ne core key don tabbatar da barga high-gudun daidaici waya zane samar da inganta waya ingancin. Wannan labarin tsare nazari na core haddasa tashin hankali hawa da sauka a high-gudun waya zane matakai, da kuma bayar da cikakken bayani na daidaitattun da high-daidaici tashin hankali hawa da sauka kula da fasaha da kuma cikakken mafita, samar da sana'a fasaha nassoshi ga masana'antu madaidaicin waya zane samar.

1. Babban Sanadin tashin hankali hawa da sauka a waya a lokacin high-gudun zane tsari

        Gudun aiki na injunan zana waya mai sauri na iya kaiwa ɗaruruwa zuwa dubunnan mita a cikin minti ɗaya. Ƙarƙashin ci gaba da yanayin zane mai sauri, haɓaka tashin hankali matsala ce ta tsarin da ke haifar da haɗuwa da abubuwa masu yawa, wanda ke rufe nau'i hudu: tsarin injiniya, sigogi na tsari, tsarin sarrafawa, da yanayin samarwa. Madaidaicin matsayi shine abin da ake buƙata don cimma ingantaccen sarrafa igiyar ruwa.

1.1 Tsarin Injini da Kuskuren Watsawa

        Bambancin kewayawa, lalacewa ta sama, da kuskuren coaxial na injin hasumiya, dabaran juzu'i, da jujjuyawar injin zana waya na iya haifar da sauyi na lokaci-lokaci a cikin saurin gudu na waya, kai tsaye yana haifar da bugun jini kamar canje-canje. A lokaci guda, tsarin watsa watsawa na gargajiya yana fama da gibin watsawa da lagwar inertia na inji. A lokacin babban saurin farawa da tafiyar matakai na sauyawa, ɓacin aiki tare da kowane watsa tsari yana ƙara tsananta, yana haifar da haɓaka kwatsam da raguwa a cikin tashin hankali na waya. Bugu da kari, mold lalacewa da rabin kwana sabawa na mold iya haifar lokaci-lokaci tashin hankali hawa da sauka, wanda ci gaba da tsoma baki tare da kwanciyar hankali na ja tashin hankali. Girman juyi zai faɗaɗa sannu a hankali ƙarƙashin aiki na dogon lokaci.

1.2 Canje-canje a cikin Tsari da Halayen Material

        Rashin daidaituwar kayan abu, jujjuyawar juriyar diamita, da rashin daidaituwa taurin albarkatun waya na iya haifar da ci gaba da canje-canje a juriyar juriya na waya a ƙarƙashin sigogin zane iri ɗaya, yana haifar da haɓakar tashin hankali. A lokaci guda, a lokacin high-gudun waya zane tsari, gogayya dumama na waya da hawa da sauka a cikin sanyaya yadda ya dace da emulsion iya haifar da zazzabi canje-canje a cikin waya, haifar da tsauri canje-canje a cikin inji Properties na waya da sakamakon thermal hada guda biyu irin tashin hankali sabawa. Bugu da kari, rashin ma'ana rabo na zane wucewa, rashin daidaito ma'auni rabo sigogi, da m kwarara da kuma taro na man shafawa kafofin watsa labarai za su kara fadada da amplitude na tashin hankali hawa da sauka.

1.3 Sarrafa tsarin mayar da martani da rashin isasshen daidaito

        Kayan aikin zane na waya na al'ada suna ɗaukar buɗaɗɗen madauki ko yanayin sarrafa PID mai sauƙi, kuma akwai jinkirin matakin millisecond a cikin gano tashin hankali, watsa sigina, da daidaitawar mota, waɗanda ba za su iya biyan buƙatun daidaitawa mai ƙarfi na samarwa mai sauri ba. Ƙarƙashin yanayin aiki mai sauri, diamita na coil yana canzawa a cikin ainihin lokacin kuma ɗorawar inertia na motar tana jujjuyawa. Tsofaffin tsarin sarrafawa ba za su iya cimma daidaitattun diyya na inertia da daidaita daidaitawar tashin hankali ba, wanda cikin sauƙi ke haifar da matsaloli kamar sassautawa da ƙarfafa tashin hankali kafin da bayan, kan tashin hankali a farkon matakin, da shakatawa a mataki na gaba. A lokaci guda, algorithm guda ɗaya na sarrafawa ba zai iya fuskantar tsangwama na lokaci-lokaci da bazuwar kutsawar tashin hankali ba, kuma daidaiton sarrafa igiyar ruwa yana da wahala a cika madaidaicin ƙa'idodin samarwa.

1.4 Tsangwama mai ƙarfi na yanayi da yanayin aiki

        Matsakaicin zafin jiki da zafi a cikin yanayin samarwa na iya shafar tasirin lubrication na saman waya da matsayin aiki na abubuwan watsa kayan aiki, a kaikaice haifar da tashin hankali; The inji vibration generated da high-gudun aiki na kayan aiki, bita airflow tsangwama, kazalika da farawa tasha sauyawa da load kwatsam canje-canje a lokacin ci gaba da samar da tafiyar matakai, na iya haifar da kwatsam tashin hankali tashin hankali, disrupting da akai jihar waya jawo tashin hankali.

2, Core kula da fasaha don tashin hankali hawa da sauka na high-gudun daidaici waya zane na'ura

        Dangane da jujjuyawar tashin hankali da yawa a cikin zanen waya mai sauri, babban madaidaicin mafita a cikin masana'antar yana ɗaukar tsarin sarrafawa mai haɗaɗɗiya na "ingancin injina + gano gano + tsarin algorithm + tsarin haɗin gwiwa". Ta hanyar haɓaka kayan aiki da haɓaka software na algorithm, saka idanu na ainihi, gyare-gyare mai sauri, da madaidaicin jujjuyawar tashin hankali ana samun su, kuma ana sarrafa karkatar da tashin hankali a cikin ƙananan kewayo don saduwa da buƙatun samar da daidaito mai sauri.

2.1 Babban madaidaicin tsarin gano ainihin lokacin don cimma sa ido mai ƙarfi

        Daidaitaccen ganowa shine ginshiƙin sarrafa kwanciyar hankali. Madaidaicin tsarin zane mai sauri yana sanye da babban firikwensin matsa lamba mai ƙarfi, firikwensin matsayi na sanda mai lilo, da mai rikodin don samar da na'ura mai gano abubuwa da yawa, maye gurbin ƙididdige ƙimar jagorar gargajiya da hanyoyin gano sauƙi. Firikwensin tashin hankali yana tattara ƙimar tashin hankali na waya a cikin ainihin-lokaci, tare da mitar mitar mitoci, kuma yana iya ɗaukar ƙananan juzu'in tashin hankali daidai yayin aiki mai sauri; Ƙididdigar madaidaicin madaidaici yana aiki tare da saurin sauri da siginonin saurin layi na motar hasumiya da motar iska a cikin ainihin lokaci, kuma yana lura da yanayin aiki na waya a ainihin lokacin; Matsayin firikwensin sandar lilo yana taimakawa wajen daidaita karkatar da tashin hankali, samar da tsarin gano nau'ikan siginar sigina da yawa, gaba ɗaya warware matsalolin lagwar siginar tashin hankali da ƙarancin ganowa a ƙarƙashin yanayin aiki mai sauri, da kuma samar da ingantaccen tallafin bayanai don gyare-gyare na gaba. Bayanan gwaji na haƙiƙa yana nuna cewa tsarin ganowa na iya gano daidaitaccen ƙananan jujjuyawar tashin hankali tsakanin ± 0.5%, da cikakken rufe siginar tsangwama na lokaci-lokaci da bazuwar tashin hankali.

2.2 Servo vector rufaffiyar madauki don kawar da kurakuran aiki tare

       Na'urar zana madaidaicin waya mai saurin sauri tana ɗaukar keɓaɓɓiyar servo vector drive + cikakken rufaffiyar madauki mai sarrafa kayan aikin haɗin gwiwa. Kowace dabarar hasumiya ta zana waya, naúrar jan hankali, da naúrar iska tana sanye take da motar servo mai zaman kanta, tana watsi da tsarin watsawa na gargajiya. Ta hanyar ɓata ƙarfin halin yanzu na motar zuwa abubuwan haɓakawa da abubuwan haɓaka ta hanyar fasahar sarrafa vector, ana iya samun mai zaman kanta da daidaitaccen sarrafa saurin gudu da jujjuyawar wutar lantarki, ba da damar injin AC ya mallaki halayen amsa mai ƙarfi mai ƙarfi na injin DC. Tsarin sarrafawa yana kwatanta saurin layin da bayanan tashin hankali na kowace naúrar a cikin ainihin lokacin, yana daidaita saurin gudu da karfin fitarwa na kowane motar servo, kuma ya sami haɗin haɗin haɗin haɗin gwiwar matakin millisecond na duk aiwatar da zane, ja, da iska, gabaɗayan kawar da haɓaka tashin hankali da ke haifar da izinin watsawa da inertia na inji. A lokaci guda, tsarin yana da ginanniyar inertia adaptive diyya algorithm wanda zai iya daidaita sigogin sarrafawa a cikin ainihin-lokaci dangane da canje-canje a diamita na iska da kaya, daidai warware matsalar gradient tashin hankali yayin iskar sauri. A ƙarƙashin ingantattun yanayin aiki na masana'antu, ana iya sarrafa jujjuyawar tashin hankali tsakanin mafi kyawun kewayon 5% -15% na nauyin karyewar waya.

2.3 Iterative koyo+PID haɗe-haɗen algorithm don murkushe juzu'i na lokaci-lokaci

       Dangane da bugun tashin hankali na lokaci-lokaci wanda ya haifar da rarrabuwar ƙima da girgizar injin, babban tsarin kula da zanen waya yana haɗa ikon sarrafa koyo (ILC)+ daidaitawar PID composite algorithm. Algorithm na koyo na maimaitawa na iya tunawa da yanayin kuskuren tashin hankali na zagayowar samarwa da ta gabata kuma ya yi prediyya a cikin zagayowar samarwa na gaba. Bayan sake zagayowar samarwa na 2-3, ana iya rage girman juzu'in tashin hankali zuwa ƙasa da 10% na ƙimar farko. Algorithm ɗin PID mai daidaitawa yana watsar da yanayin daidaita madaidaicin madaidaicin gargajiya kuma yana iya daidaita daidaitattun ma'auni, haɗin kai, da sigogi masu ƙima dangane da karkatar da tashin hankali na lokaci-lokaci da ƙimar canji, da sauri soke tashin hankali kwatsam da bazuwar tashin hankali, da kyau warware matsaloli kamar overshoot, lag, da oscillation a cikin daidaitawar PID na gargajiya. A lokaci guda, algorithm yana haɗa nau'in ramuwa mai haɗaɗɗiyar thermal, wanda zai iya daidaita ƙimar saitin tashin hankali a cikin ainihin lokaci bisa ga canjin zafin waya, daidaita juzu'in aikin injin da zafin jiki ya haifar, da samun ikon sarrafa tashin hankali akai-akai a ƙarƙashin duk yanayin aiki.

2.4 Haɗaɗɗen tuƙin servo na tashin hankali don rage tsangwama na sigina

      Don warware matsalar jinkirin sadarwar da aka haifar ta hanyar watsa siginar matakai masu yawa na PLC na al'ada, babban madaidaicin tsarin kula da tashin hankali yana ɗaukar haɗaɗɗen gine-gine tare da direban servo ginannen takamaiman algorithms, wanda kai tsaye ya haɗa mahimman algorithms kamar lissafin diamita na mirgine, ramuwa taper tashin hankali, matching inertia, da gyara kuskure a cikin sashin servo drive. Ba tare da buƙatar sigina na relay na PLC ba, direba zai iya karɓar siginar amsa kai tsaye daga na'urori masu auna firikwensin tashin hankali da masu ɓoyewa, da kansa ya cika ƙididdiga masu sauri da daidaitawa mai ƙarfi, da haɓaka saurin amsawar tsarin zuwa matakin 200 microsecond, gaba ɗaya kawar da asarar tashin hankali wanda ya haifar da jinkirin sigina ƙarƙashin yanayi mai sauri. Wannan gine-ginen na iya daidaitawa da kowane yanayin diamita na nadi, yana riƙe da tashin hankali mai jujjuyawar gabaɗayan tsari, yadda ya kamata ya guje wa canje-canjen tashin hankali kwatsam lokacin sauyawa tsakanin manya da ƙanana Rolls, da tabbatar da daidaituwa da daidaiton ingancin duk naɗin waya.

3. Taimakawa tsarin inganta raƙuman raƙuman ruwa, kwanciyar hankali na jawo tashin hankali a duk kwatance

        Bugu da ƙari ga ainihin sarrafa lantarki da fasahar ƙa'idar algorithm, ta hanyar haɓaka tsarin injiniya, daidaita daidaitattun tsari, da haɓaka kayan aiki, tsangwama na waje na iya ƙara raunana, yuwuwar haɓakar tashin hankali za a iya ragewa sosai, kuma ana iya gina ingantaccen tsarin sarrafawa tare da haɗin gwiwar software da hardware.

3.1 Daidaitaccen ingantaccen tsarin injiniya

        Mashin daidaitaccen mashin ɗin da daidaitawa na ainihin abubuwan watsawa na na'urar zana waya, tsananin kulawa da zagaye da daidaiton daidaiton dabaran hasumiya, dabaran juzu'i, da juzu'in juzu'i, da raguwar rikice-rikice na lokaci-lokaci wanda ya haifar da kurakurai na asali a cikin tsarin injin; Yin amfani da madaidaiciyar madaidaiciyar madaidaiciya da abubuwan watsawa marasa rata don kawar da sharewar watsawa da girgizar injin; Yi lissafta akai-akai da maye gurbin gyare-gyaren zane na waya don tabbatar da daidaiton daidaito da rage tashin hankali da ke haifar da karkacewar ƙira daga tushen. A lokaci guda, inganta tsarin ɗaukar girgiza na kayan aiki don rage tsangwama na girgizar injin mai sauri akan tashin hankali na waya.

3.2 Daidaitawa da Kula da Ayyukan Samfura

       Dangane da ƙayyadaddun kayan aiki da diamita na waya, haɓaka rabon fasfo ɗin zane da ƙimar matsawa na kowane fasinja, saita kewayon tashin hankali mafi kyau, kuma ma'aunin masana'antu shine saita tashin hankali na wucewar baya zuwa 8% -12% na ƙarfin jan gaba na gaba. A wannan lokacin, ragowar danniya na waya shine mafi daidaituwa, kuma ana iya sarrafa karkatar da madaidaiciya a cikin 0.3mm/m. Daidaitaccen tsari na tsarin lubrication, tabbatar da maida hankali na emulsion, ƙimar kwarara, da zafin jiki, tabbatar da lubrication iri ɗaya da sanyaya yayin aikin zane na waya, da kuma guje wa haɓakar tashin hankali wanda ya haifar da canje-canje kwatsam a cikin juriya; Daidaita tsarin dakatarwar kayan aiki da saurin sauyawa, ɗauki yanayin ƙa'idar saurin a hankali, da hana sauye-sauyen tashin hankali da ke haifar da saurin saurin canje-canje.

3.3 Sa ido na hankali da aiki na rigakafi da kiyayewa

       An sanye shi da tsarin sa ido na fasaha na Intanet na masana'antu, rikodin ainihin lokacin bayanan tashin hankali, sigogin sauri, da bayanan zafin jiki a cikin tsarin samarwa, samun nasarar gano bayanan jujjuyawar tashin hankali da gargaɗin farko na rashin daidaituwa. Ta hanyar nazarin yanayin jujjuyawar tashin hankali ta hanyar manyan bayanai, za a iya yin hasashen matsaloli masu yuwuwa irin su mold lalacewa, tsufa na abubuwan watsawa, da karkatar da siga a gaba, kuma ana iya aiwatar da rigakafin rigakafin don guje wa ci gaba da rikice-rikicen rikice-rikicen da ke haifar da tsufa na kayan aiki da tabbatar da tsayin daka mai tsayi da kwanciyar hankali na kayan aiki.

4, The Industry Aikace-aikacen Darajar na Tashin kwanciyar hankali Control

      Madaidaicin fasaha na sarrafawa don jujjuyawar tashin hankali a cikin injunan zanen waya mai saurin gaske shine babban garanti don cimma tsayin daka da daidaiton samar da sandunan waya, kuma yana da matukar mahimmanci don haɓaka inganci da ingancin masana'antar gabaɗaya. Daya shine don inganta ingancin samfur. Barga m akai-akai aiki yanayi iya gaba daya kawar da matsaloli kamar m waya kauri, surface lahani, waya breakage, da kuma wuce kima saura danniya, tabbatar da wani babban mataki na daidaito a waya size daidaito, inji Properties, da kuma bayyanar ingancin, saduwa da bukatun high-karshen yanayi kamar sabon makamashi waya harnesses, daidaici lantarki micro wayoyi, da Aerospace gami wayoyi; Na biyu shi ne rage farashin samar da kayayyaki, rage raguwar fasa waya da tarkace, sake yin asarar kayayyakin da ba su da lahani, rage yawan lalacewa na gyare-gyare da kayan masarufi, da inganta ci gaba da samar da kayan aiki; Na uku shine don daidaitawa da haɓaka masana'anta na fasaha. Tsarin sarrafa tashin hankali na dijital da rufaffiyar madauki na iya haɗawa tare da masana'antu masu kaifin basira da layukan samarwa na atomatik, cimma ikon daidaitawa, da hangen nesa sarrafa bayanan samarwa, da kuma taimakawa masana'antar zanen waya ta canza da haɓakawa zuwa hankali da haɓaka.

5. Takaitaccen bayani da Masana'antu

       Juyin tashin hankali na waya yayin zana waya mai saurin gaske matsala ce mai sarkakiya wacce ta kunshi hadakar injina, tsari, sarrafawa, da abubuwan muhalli. Hanyar sarrafawa guda ɗaya ba za ta iya samun ingantaccen kulawar kwanciyar hankali ba. Mafi kyawun bayani a cikin masana'antar shine don gina ingantaccen tsarin sarrafa tashin hankali, mai ƙarfi da daidaitawa dangane da gano madaidaicin madaidaicin ganewa, servo rufaffiyar madauki synchronous iko a matsayin ainihin, haɗar algorithms na hankali azaman tallafi, da aiwatar da injunan ingantawa azaman ƙarin, don kawar da tsangwama iri-iri na tashin hankali.

       Tare da ci gaba da haɓaka fasahar masana'anta, babban saurin zanen wayar tarho mai sauri zai haɓaka zuwa mafi girman amsa, daidaito mafi girma, daidaitawa na hankali, da cikakken tsarin digitization. Ta hanyar haɓaka algorithm na AI, haɗin gwiwar haɗin gwiwar na'urori da yawa, da ramuwa mai hankali ga duk yanayin aiki, zai ƙara faɗuwa ta hanyar ƙwanƙolin daidaitawa tsakanin babban sauri da daidaitaccen madaidaici, kuma yana ba da tallafin fasaha na asali don haɓaka ingantaccen haɓakar masana'antar mashin ƙarfe na mashin ƙarfe.