TheSolar PV Round Wire Machineshine ainihin ainihin kayan aiki don samar da manyan wayoyi zagaye na tagulla, waɗanda ke aiki a matsayin kayan tushe don ribbon PV na hasken rana. Aiki na injin daskarewa kai tsaye yana ƙayyade ingancin saman, daidaiton girman, da ingancin samar da wayoyi na jan karfe na photovoltaic. Kulawa na yau da kullun da daidaitacce na yau da kullun na iya rage raguwar lokacin da ba zato ba tsammani, rage farashin kayan maye, da kuma guje wa gurɓatattun samfuran da ke haifar da gazawar kayan aiki. Wannan jagorar yana raba mahimman abubuwan kulawa na yau da kullun na injin zana waya zagaye na PV don samar da barga mai yawa na dogon lokaci.
1. Waya Zane Mutu da Jagorar Tsarin Kulawa
Abubuwan da aka kashe zane da jagorar waya sune mafi mahimmancin sassan sawa waɗanda ke shafar ingancin waya ta PV, suna buƙatar cikakken dubawa kowane motsi. Masu aiki suna buƙatar bincika ramin mutu a hankali don ɓarna, lalacewa, guntuwa, ko nakasawa, saboda yanayin rashin daidaituwa na mutuwa zai haifar da diamita mara ƙarfi kai tsaye, mummunan saman waya ta jan karfe, da kuma karyewar waya akai-akai.
Bugu da kari, duba duk na'urorin jagora, ƙafafun tashin hankali, da na'urorin daidaita waya don tabbatar da jujjuyawar sassauƙa da mara motsi. Tattarar foda na jan karfe da burar sama a kan rollers za su toshe wayar zagaye na PV da aka gama, wanda ke haifar da matsalolin ingancin tsari. Tsaftace duk sassan layin waya tare da busassun iska mai ƙarancin matsi da kyalle mara lint bayan rufewar yau da kullun, kuma kar a taɓa amfani da kayan aiki masu ƙarfi don gujewa lalata daidaitattun saman.
2. Emulsion Cooling da Lubrication System Management
Tsarin emulsion shine ainihin garanti don zane mai santsi da anti-oxidation na wayoyi na jan karfe na PV, kuma dole ne a kula sosai kowace rana. Na farko, bincika matakin ruwa na emulsion, maida hankali, da ƙimar pH a ainihin lokacin. Mafi kyawun maida hankali na emulsion na musamman don zanen wayar jan ƙarfe na photovoltaic shine 3% -8%, kuma ƙimar pH ya kamata a kiyaye sama da 8.5 don hana iskar oxygen ta jan karfe da zanen zane.
Sarrafa emulsion aiki zafin jiki a kasa 45 ° C; wuce kima zafin jiki zai hanzarta emulsion deterioration, rage lubrication yi, da kuma haifar da waya surface discoloration. Tsabtace ganga mai tacewa akai-akai, nozzles, da bututun da ke yawo don cire sludge na jan karfe da ƙazanta, yana tabbatar da zazzagewar ruwa mara shinge. Ƙara ƙwararrun biocide akai-akai don hana haɓakar ƙwayoyin cuta da hana warin emulsion da gazawa.
3. Tashin hankali da Kulawa Tsarin Tsarin
Rashin kwanciyar hankali shine babban abin da ke haifar da karyewar waya, diamita marar daidaituwa, da kuma karkatar da iskar coil a cikin samar da waya zagaye na PV. Yayin aiki na yau da kullun, bincika tsayawar biyan kuɗi, na'urar tashin hankali na magnetic foda, da tsarin birki don tabbatar da fitowar tashin hankali akai akai ba tare da jitter ko karkata ba.
Bincika tsarin jujjuyawar don motsi mai laushi mai laushi, tsaftacewa da sa mai sandunan jagora akai-akai don guje wa makalewar motsi, wayoyi masu cunkushewa, da iskar coil na yau da kullun. Bincika spool ɗin ɗaukar hoto don nakasawa da ɓarna don hana ɓarna saman wayoyi zagaye na hotovoltaic da aka gama yayin iska.
4. Canjin Injini da Kula da Lubrication
Kyakkyawan lubrication na abubuwan watsawa yana haɓaka rayuwar sabis na injin zane zagaye na PV zagaye. Kowace rana, duba matakin mai akwatin gearbox, lura da malalar mai da hayaniyar aiki mara kyau, kuma maye gurbin mai a kai a kai daidai da littafin kayan aiki.
Mayar da hankali kan shafa maɓalli masu motsi masu motsi kamar bearings, jagororin layi, da sarƙoƙi na watsawa, da cire tarin foda na jan karfe akan wuraren shafa don hana foda shiga cikin bearings da haifar da cunkoso ko abrasion. Bincika bel ɗin aiki tare da V-bel don tashin hankali, fasa, da lalacewa; zamewar bel zai haifar da saurin gudu kuma yana shafar daidaiton haƙurin diamita na waya. A kai a kai a ɗaure duk sakkun kusoshi na firam, mutuƙar tushe, da tushe mai jagora don tabbatar da ingantaccen aikin injina.
5. Kula da Tsarin Gano Lantarki da Hankali
Tsarin sarrafa wutar lantarki da tsarin gano kan layi suna tabbatar da daidaito da amincin samar da waya ta PV. Tsaftace kura da foda na jan karfe a saman ma'ajin sarrafawa da allon tace mai sauya mitar kowace rana don guje wa ɓarkewar zafi mara kyau, zafi da kayan aiki, da gazawar ƙararrawa na tsarin.
Bincika maɓallin dakatar da gaggawa, murfin kariya na tsaro, da iyakance masu sauyawa don tabbatar da amsa mai inganci da inganci da ƙasan kayan aiki abin dogaro. Don kayan auna diamita na kan layi, goge ruwan tabarau na ganowa akai-akai don kiyaye shi tsabta, guje wa kurakuran auna sakamakon mannewar foda na jan karfe, da kammala daidaitawa na yau da kullun don ba da garantin sa ido kan diamita na waya. Bincika tashoshi na kewaya don iskar oxygen da zafi fiye da kima don hana kuskuren gajeren lokaci wanda foda na jan ƙarfe ya jawo.
6. Tsaftace Muhalli da Bayanan Kulawa na yau da kullun
Kiyaye saman kayan aiki da yanayin samarwa da tsabta da tsabta, da tsabtace tarkace tagulla da tarkace foda na jan karfe a cikin lokaci. Tunda foda na jan ƙarfe yana da ƙarfi, tarawa na dogon lokaci zai haifar da haɗarin gajeriyar kewayawar lantarki cikin sauƙi. Kula da bushewar muhallin bita don hana tsatsa akan ingantattun abubuwan da aka gyara kamar su mutu da ƙafafun jagora, da kuma guje wa oxidation da canza launin wayoyi na jan karfe na PV da aka kammala.
Ƙirƙiri cikakken rajistan dubawa da kulawa na yau da kullun, rikodin maɓalli na bayanai gami da sigogin emulsion, zafin aiki, tashin hankali na kayan aiki, ɓarnar ɓangarori, da kurakuran da ba na al'ada ba. Cikakkun bayanan kulawa suna taimakawa gano ingancin ganowa da kuma hasashen yanayin sauyawar sassa masu rauni, da guje wa gazawar kayan aiki kwatsam.
Mahimman Kariyar Kulawa
Dole ne a yi duk ayyukan tsaftacewa da kulawa bayan kashe wuta da kulle wuta don tabbatar da amincin aiki.
•Kada a yi amfani da iska mai ƙarfi don busa kayan lantarki kai tsaye don hana foda tagulla shiga tsarin kewayawa.
•Maye gurbin deteriorated emulsion a cikin cikakken tanki maimakon kawai ƙara ruwa don tabbatar da zana lubrication sakamako.
•Maye gurbin sawayen mutu da ƙagaggen ƙafafun jagora a cikin lokaci don guje wa rashin lahani na PV zagaye wayoyi.
•Don rufewa na dogon lokaci, tsaftace injin gabaɗaya, shafa maganin hana tsatsa a daidai sassan sassan, sannan a rufe da murfin da ba zai hana ƙura ba.