Menene PV Ribbon kuma Yaya ake Kera shi?

Menene ribbon PV, kuma ta yaya aka kera shi?

PV Ribbonshine mahimmin jagora don watsawa na yanzu a cikin modulolin photovoltaic silicon crystalline. An yi shi da yawa daga kayan tushe mai ƙarfi na jan ƙarfe wanda ke jujjuyawa, cirewa, da kuma sarrafa kwano. Dangane da aikace-aikacen su, ribbon na PV ana keɓance da farko cikin ribbon haɗin haɗin gwiwa da ribbon busbar.

Ribbons masu haɗin haɗin haɗin gwiwa suna haɗa ƙwayoyin sel masu kusa da hasken rana, suna gudanar da halin yanzu da sel suka haifar zuwa kirtan tantanin halitta. Ribbons na busbar, waɗanda gabaɗaya ya fi girma, suna tattara abubuwan yanzu daga igiyoyin salula sannan su jagorance shi zuwa tashoshin fitarwa na module ko akwatin haɗin gwiwa. Sakamakon haka, daidaiton girman kintinkiri, madaidaiciya, daidaitaccen sutura, da kaddarorin injina suna tasiri kai tsaye ga daidaiton tsarin siyar da amincin samfurin na dogon lokaci.

Me yasa Dole ne a Juya Wayar Copper a cikin Flat Ribbon?

Ba za a iya amfani da waya na jan karfe zagaye na al'ada kai tsaye a cikin nau'ikan PV ba; yana buƙatar nakasar filastik don canza fasalin sashe na giciye, yana canza kayan daga bayanin martaba zuwa madaidaicin madaidaicin nisa-zuwa kauri.

A cikin samar da kintinkiri, ainihin aikin birgima ba wai kawai don "lalata wayar tagulla ba ne," amma don cimma tsayin daka, kauri, ingancin gefuna, da laushi ta hanyar nakasar sarrafawa. Canje-canje a cikin faɗin na iya rinjayar daidaitawar saida, rashin daidaito kauri yana tasiri daidaitaccen juriya na lantarki, kuma rashin daidaituwa na iya haifar da rashin daidaituwar iska da rashin daidaituwar tin plating a matakai na gaba.

Don haka, tsarin jujjuya kintinkiri na PV yana buƙatar sarrafawa lokaci guda akan nakasar kayan, daidaitawar tashin hankali, dubawa mai girma, da ingancin saman.

Tsarin Kera Ribbon PV

A haliPV ribbon samar lineyana amfani da TU1 waya jan ƙarfe mara iskar oxygen a matsayin albarkatun ƙasa. Ta hanyar matakai kamar zanen waya da yawa, daidaitaccen mirgina, ci gaba da ɓata lokaci, jiyya mai zafi, ɗumbin tin mai zafi, da iska ta atomatik, yana samun ci gaba da kera lebur, ribbons ɗin da aka ɗora daga zagaye na jan karfe.

Daga Waya Copper zuwa Tsarin Kera Ribbon PV

Injin Zana

4 Mirgine Tsaya

Annealing

Tufafin Tin

Coil Chang ta atomatik

Madaidaicin ɗauka

Waya Copper Round → Zane Waya → Daidaitaccen Birgima → Annealing → Jiyya Mai Ruwa → Zazzage-Tsamin Tin Plating → Iska ta atomatik

Mabuɗin Ƙalubalantar Masana'antu

1. Sarrafa Nisa da Kauri

Nisa da kauri na kintinkiri suna ƙayyade wurin sadarwar siyarwa, daidaiton juriya na lantarki, da kwanciyar hankali na shimfidar ƙirar. Don faɗin samfuran motar bas na bakin ciki, har ma da ƙananan sauye-sauye a lokacin birgima ana haɓakawa a cikin matakan kwano na gaba da jujjuyawa.

2. Tuɓe Kwanciya da Madaidaici

Tsage-tsalle da daidaitawa suna shafar hanya yayin platin kwano, kwanciyar hankali, da tsabtar iska. Madaidaicin madaidaicin yana haifar da tsiri don yawo, yana haifar da juzu'i marasa daidaituwa ko raguwa don daidaitawa a cikin matakai na gaba.

3. Annealing da Mechanical Properties

Gilashin jan ƙarfe da aka yi birgima yana buƙatar annealing don daidaita abubuwan injin su. Rashin isassun annealing yana haifar da taurin wuce gona da iri, wanda ke hana siyarwar gaba da damuwa a cikin tsarin; Sabanin haka, over-annealing na iya yin illa ga daidaiton samarwa da daidaiton girma.

4. Tin Coating Uniformity

Plate ɗin tin mai zafi yana buƙatar cikakken rufe saman kintinkiri da gefuna. Rubutun da ke da bakin ciki da yawa yana lalata solderability, yayin da rufin da ya wuce kima yana ƙara yawan amfani da kayan kuma yana iya shafar daidaiton girma.

5. Daidaiton iska

Iska ta atomatik yana shafar ba wai kawai bayyanar samfurin ba har ma da marufi, jigilar sa, da amfani na gaba. Dalilai kamar sarrafa tashin hankali, hanyoyin karkatar da servo, da kuma hanyoyin canza spool suna ƙayyade matsewar iska da daidaita gefen gefe.

Me yasa Ma'aunin Yanar Gizo ke da mahimmanci

A cikin ci gaba da samarwa, binciken tabo na hannun hannu ba zai iya ba da amsa akan lokaci akan faɗi da bambance-bambancen kauri da ke faruwa yayin aikin birgima. Ma'aunin Laser na kan layi yana sa ido kan ɓacin rai a cikin ainihin lokaci kuma yana ciyar da bayanai zuwa mahaɗin mai aiki, yana ba masu aiki damar daidaita sigogin tsari da sauri.

Ga masana'antun ribbon na PV, ƙimar binciken kan layi ba wai kawai a gano samfuran da ba su dace ba amma har ma a cikin rage bambance-bambancen tsari-zuwa-tsari da haɓaka daidaito cikin ci gaba da samarwa.

Yawan Samfuri Na Musamman

Girman gama gari gama gari don sandunan bus ɗin PV suna daga 3 zuwa 8 mm cikin faɗi da 0.2 zuwa 0.4 mm cikin kauri. Takamaiman buƙatun game da girma, haƙuri, kauri mai kauri, da kaddarorin inji an ƙaddara su ta ƙirar ƙirar ƙira, hanyoyin siyarwa, da ƙimar samfurin abokin ciniki.

Kammalawa

Kera kintinkirin PV ba tsari bane da ya ƙunshi kayan aiki guda ɗaya; a maimakon haka, tsari ne mai ci gaba, haɗaka wanda ya ƙunshi zanen waya, birgima, ɓarnawa, sanya kwano, dubawa, da iska. Don masana'anta na ingantattun samfura na hotovoltaic, barga ma'aunin kintinkiri, madaidaiciyar madaidaiciya, rufin kwano na uniform, da kaddarorin injin sarrafawa suna da mahimmanci don tabbatar da ingancin ƙirar ƙirar ƙira da dogaro na dogon lokaci.